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Lanos T150 (2002-2009)
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  • Removal the clutch release mechanism

Removal the clutch release mechanism (Chevrolet Lanos T150)

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We carry out the work when replacing the bearing or clutch release fork.

To dismantle the drive mechanism, remove the gearbox (see Removal the gearbox).

In the gearbox housing…

…using a 13 mm socket head, unscrew the bolt securing the clutch release fork to the shaft.


…using a 13 mm socket head, unscrew the bolt securing the clutch release fork to the shaft.

We remove the shaft from the gearbox housing.


We remove the shaft from the gearbox housing.

We remove the clutch release fork.


We remove the clutch release fork.



To replace the clutch release shaft bushings, remove them from their mounting locations in the gearbox housing…

…upper…


…upper…

… and the lower bushings.


… and the lower bushings.

We install new bushings in their place.

In this case, it is necessary that the protrusion on the sleeve fits into the recess on the lug of the gearbox housing.

We remove the clutch release bearing from its guide sleeve.


We remove the clutch release bearing from its guide sleeve.



Using a 10 mm socket head, unscrew the three bolts securing the guide bushing to the gearbox…


Using a 10 mm socket head, unscrew the three bolts securing the guide bushing to the gearbox housing…

…and remove the bushing.


…and remove the bushing.

We remove the rubber sealing ring from the groove of the gearbox housing.


We remove the rubber sealing ring from the groove of the gearbox housing.

To replace the gearbox primary shaft seal…

…we use a screwdriver to pry the seal and remove it from the bushing.


…we use a screwdriver to pry the seal and remove it from the bushing.



We press in a new seal using a mandrel of the appropriate size.

A tool head can be used as a mandrel.


A tool head can be used as a mandrel.

We install the clutch release drive mechanism in the reverse order, applying Litol-24 grease to the friction surfaces of the clutch release fork, the outer surface of the clutch release bearing guide sleeve and the working edge of the primary shaft seal.

When installing the clutch release fork shaft, orient it so that the fork mounting bolt passes…


When installing the clutch release fork shaft, orient it so that the fork mounting bolt passes through the groove made on the shaft.

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Lanos T150: Clutch
Next articles

Removal the clutch hydraulic slave cylinder
Removal the clutch master cylinder
Bleeding the clutch hydraulic drive
Adjusting the Clutch Pedal Travel
Clutch device
Replacing the clutch basket and driven disc


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