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Chevrolet Aveo T200 (2003-2008)
General information
User manual
General information about the car
Technical characteristics of the car
Vehicle completeness
Powertrain options
Technical fluids and filling volumes
Placement of identification plate in the engine compartment
Location of signal lights, switches and instruments
Instrument cluster
Speedometer
Coolant temperature gauge
Switches and switches
On/off button and ignition switch
Car ignition and door key
Sound signal
Cigarette lighter and ashtrays
Cup holders, table and hooks
Rear view mirrors
Central interior lighting lamp
Ventilation (solar) suite with electric drive
Digital watch
Car radio
Ventilation and heating
Air conditioning system
Steering column with adjustable tilt angle
Front and rear seats
Front seat adjustment
Headrest height adjustment
Folding rear seat backrest
Inflatable airbags
Door locks
Window lift control
Rear door (hatchback body type)
Trunk lid (Sedan body type)
Car hood
Car with automatic transmission АКПП
Automatic transmission control (AT)
Moving the car from a standstill
Automatic transmission emergency mode
Recommendations for operating a vehicle equipped with an automatic transmission
Fuses, relays and lamps
Power unit
Engine repair 1.5L SOHC
Description of the 1.5L SOHC petrol engine
1.5L SOHC Engine Specifications
Tightening torques for engine threaded connections
Cylinder head structure
The device of the lower part of the engine
Engine maintenance and repair
Removing and installing the valve cover
Removing and installing the cylinder head
Removing and installing the camshaft
Checking and adjusting the tension of the timing belt
Removing and installing the timing belt
Measuring engine oil pressure
Removing and installing the oil pump
Removing and installing the engine oil pan
Removing and installing the powertrain frame
Removing and installing the engine
Disassembly and assembly of the lower part of the engine
Cylinder head repair
Idle Speed Control System
Idling Air flow control valve
Fuel system
Fuel supply system operating modes
Fuel system diagnostics
Removing and installing the fuel tank
Removing and installing the fuel pump
Removing and installing the fuel filter
Removal and installation of fuel manifold and injectors
Removal and installation of the tank, fuel vapor recovery system
Forced crankcase ventilation system
Control system
Manifold Absolute Pressure (MAP) Sensor
Supply Air Temperature (IAT) Sensor
Coolant Temperature Sensor (ECT)
Engine Oxygen Sensor
Throttle Position (TP) Sensor
Knock sensor
Crankshaft position sensor (CPS)
Camshaft Position Sensor
Control unit (ECM)
Comprehensive diagnostics of engine components
Engine ignition system
Cooling system
Cooling system device
Removing coolant
Removing, checking and installing the thermostat
Coolant pump
Replacing the radiator cooling fan
Removing and installing the radiator
Transmission
Clutch
Clutch specifications
Removing and installing the clutch
Adjusting the clutch pedal (hydraulic drive)
Adjusting the clutch release moment
Bleeding the hydraulic clutch drive
Removing the clutch pressure plate
Checking the driven clutch disc
Checking and installing the clutch pressure plate
Removing and installing the clutch master cylinder
Removing and installing the clutch slave cylinder
Disassembly and assembly of the clutch master cylinder
Disassembly and assembly of the clutch slave cylinder
Manual gearbox
Description of the vehicle transmission
Checking the gearbox oil level
The device of a five-speed manual gearbox (D16)
Gearshift mechanism drive
Adjusting the gear shift mechanism
Removing and installing the gear shift lever
Removing and installing the gearshift housing
Removing the gear shift lever drive
Replacing the wheel drive shaft seal
Removing and installing the gearbox
Disassembly and assembly of manual transmission
Transmission input shaft
Driven (output) shaft of the transmission
Disassembling and assembling the differential
Assembly of the main transmission units
Automatic gearbox
AISIN 4-speed automatic transmission
AISIN Automatic Transmission Device
Automatic transmission control AISIN
Location of AISIN automatic transmission connectors
Drive shafts
Wheel drive with manual transmission
Removing and installing the front wheel drive shaft
Replacing the outer CV joint boot
Replacing the inner CV joint boot
Replacing the outer hinge boot
Replacing a CV joint with a transverse groove
Chassis
Front suspension
Front wheel suspension device
Removing and installing the front suspension shock absorber strut
Removal and installation of the front suspension steering knuckle
Removing and installing the front suspension arm
Removing and installing the front suspension subframe
Disassembly and assembly of the front wheel hub of the front suspension
Removing and installing the front suspension spring
Rear suspension
Rear suspension device
Removing and installing the rear shock absorber
Removing and installing rear suspension springs
Removing and installing the rear suspension assembly
Removing and installing the rear hub with bearing
Steering
Steering device
Removing and installing the steering gear
Replacing the tie rod end on a car
Replacing steering rods with internal ball joint
Removing and installing the drive shaft-gear with the control valve
Removing and installing the rack and pinion mechanism
Removing and installing the power steering pump
Removing and installing the hydraulic fluid reservoir
Removing and installing the steering column
Brake system
General information about the braking system
Front brake caliper
Rear drum brakes
Technical characteristics of brakes
Checking the brake system
Checking the condition of the front brake discs
Bleeding the hydraulic brake system
Checking the master brake cylinder
Removing and installing the master brake cylinder
Removing and installing the brake fluid reservoir
Removing and installing limiting valves
Repair of the main brake cylinder
Removing and installing a vacuum hose
Removing and installing the vacuum booster
Replacing the front brake pads
Removing and installing the front disc brake caliper
Removing and installing the brake disc
Removing and installing the brake disc shield
Front Disc Brake Caliper Repair
Checking the brake shoes of the rear drum brakes
Rear brake adjustment
Replacing rear brake pads
Removing and installing the rear drum brake cylinder
Removing and installing the rear drum brake shield
Repair of the rear brake cylinder
Adjusting the parking brake
Anti-lock braking system
ABS operating modes
Description of the elements of the EMUT system
Removal and installation of ABS DBC7
Body
Exterior (external elements)
Bumpers and their trim
Removing and installing doors
Removing and installing the hood
Rear of the body
Geometrical characteristics of the body and external clearances (sedan)
Geometrical characteristics of the body and external clearances (hatchback)
Control dimensions of the openings of the front and rear glass
Gaps between body elements
Interior (internal elements)
Safety precautions when repairing the interior of the car
Removing and installing the instrument panel
Interior trim
Removing and installing the headlining
Front seats
Rear seats
General description and operation of the security system
Removing and installing front seat belts
Removing and installing rear seat belts
General description and operation of the airbag system
Rotating contact articulation of airbags
Disabling and removing airbags
Electrical equipment
Equipment and devices
Lighting and light signaling
CS-121D Generator Device
The device and characteristics of the starter
Checking the Generator Charging System
Removal, inspection and installation of the generator
Removing, checking and installing the starter
General information about the battery
Wiring harness connectors
Wiring harness placement on the engine
Placement of electrical harnesses in the engine compartment
Placement of electrical wiring harnesses in the car interior
Placement of harnesses in the middle part of the body
Placement of harnesses in the trunk lid and luggage compartment
Connectors of electrical equipment elements and system control units
Electrical circuits
How to Read Electrical Wiring Diagrams
Starting and charging system
Battery discharge prevention system
Idle Speed Control System
Fuel vapor removal system, instrument cluster and speed sensor
Fuel injection system
Fault indication
Coolant temperature gauge, tachometer and fuel gauge
Odometer, speedometer and warning lights
Indicators (parking brake, seat belts and airbags, oil pressure)
Diagram of instruments and controls with a brightness control unit
Headlight beam height adjustment system
Front and rear fog lights
Side lights and number plate light
Direction indicators and hazard warning lights
Brake lights and reversing lights
Alarm about open doors
Signal, cigarette lighter, socket
Electrical diagram of the immobilizer
Anti-theft system
Electrical diagram of window lifters
Central lock
Brake system. Power supply, wheel speed sensors
ABS and Parking Brake Warning Lights, Limit Switches
Air conditioning system
Electrical diagram of the audio system (without RDS)
Windscreen wiper and washer I
Placement of harnesses, connectors and ground points
Chevrolet Aveo T250 (2006-2011)
Manual
Driver's workplace
Dashboard
Instrument cluster
Description of the instrument panel
Instrument cluster indicator lights
Ignition switch
Car keys
Steering wheel
Steering column switches
Manual transmission (MT)
Automatic transmission (AT)
Parking brake
Rear view mirrors
Front seats
Rear seats
Seat belts
Child seat anchorage system (optional)
Airbags
Salon equipment
Heating and ventilation system of the car interior
Climate control display
Climate control operation
Car radio RDS with CD player
Steering wheel audio control (optional)
Technical characteristics of the audio system
Interior comfort elements
Door locks
Window lift control
Trunk lid
Rear door of a hatchback car
Hood control
Location of fuses
Lighting fixtures
Vehicle characteristics
VIN code of the car
Nameplate
Engine number
Gearbox identification number
Technical characteristics of the car
Car chassis
Brake systems
Technical fluids and lubricants
Overall dimensions and weight of the vehicle
Table of standard tightening torques for threaded connections
Maintenance
Maintenance intervals between services
Vehicle inspection and systems check
View of the engine compartment
Checking connections and seals
Checking the cooling system
Checking the engine oil level
Visual inspection of components and systems in the lower part of the vehicle
Checking the oil level in the gearbox
Road test
Changing engine oil and oil filter
Checking and adjusting the brake fluid level
Checking the fluid level in the hydraulic power steering
Replacing the air filter
Replacing spark plugs
Checking the poly V-belt for wear and damage
Checking and adjusting the tension of the timing belt of the 1.5L SOHC engine
Replacing the timing belt in a 1.5L SOHC engine
Replacing the timing belt in a 1.6L DOHC engine
Notes on adjusting the automatic timing belt tensioner
Jack installation locations
Maintenance of brake systems
Adjustment of all 4 wheels of the car
Engine 1.5 SOHC
Engine repair
Description of engine design
1.5 SOHC Engine Specifications
Tightening torques for threaded connections
Cylinder head parts
Cylinder Block Parts
Maintenance and repair
Removing and installing the valve cover
Removing the cylinder head
Cleaning the cylinder head
Installing the cylinder head
Removing the camshaft
Installing the camshaft
Checking and adjusting the tension of the timing belt
Removing the timing belt
Installing the timing belt
Measuring oil pressure in the system
Removing the oil pump
Installing an oil pump
Removing the oil pan
Cleaning the oil pan
Installing the oil pan
Removing and installing the powertrain frame
Removing the engine
Engine installation
Disassembling the cylinder block
Checking the condition of parts
Assembly of the cylinder-piston group
Assembly of the crank mechanism
Selection of main bearing shells using a plastic gauge
Selection of connecting rod bearing liners using a plastic gauge
Disassembling the cylinder head
Cylinder head inspection
Restoration of cylinder head parts
Cylinder head assembly
Fuel supply system
The principle of operation of the fuel system
Fuel supply system operating modes
Fuel system diagnostics
Removing the fuel tank
Installing a fuel tank
Removing the fuel pump
Installing a fuel pump
Removing the fuel filter
Installing a fuel filter
Fuel manifold and injectors
Removing the fuel manifold and injectors
Installing the fuel manifold and injectors
Fuel vapor recovery system
Forced crankcase ventilation system
Control system
Description of the idle speed control circuit
Diagnostic instructions
Initial setting of idle system parameters
Removing the idle air control valve
Installing the Idle Air Control Valve
Manifold Absolute Pressure Sensor
Inlet air temperature sensor
Coolant Temperature Sensor (CT)
Oxygen sensor (unleaded fuel only)
CO regulator (leaded fuel only)
Throttle Position Sensor (TP)
Throttle body
Knock sensor
Crankshaft position sensor (CPS)
Camshaft Position (CMP) Sensor
Engine control unit
Comprehensive diagnostics of components
Ignition system
Checking the ignition system
Cooling system
Description of the cooling system
Expansion tank
Removing coolant and filling the cooling system
Thermostat — Removal, Checking and Installation
Coolant pump
Radiator cooling fan
Radiator — removal and installation
Engine 1.6 DOHC
Engine repair
1.6 DOHC Engine Specifications
Tightening torques for threaded connections
General description of engine design
Removal and installation of the power unit
Timing belt
Notes on adjusting the automatic timing belt tensioner
Disassembling the cylinder head
Checking the degree of wear of timing belt elements
Cylinder head assembly
Disassembly and assembly of the cylinder block
Control system
Description of the operation of the engine control system elements
Location of engine control system components
Tightening torques for threaded connections
Fuel supply system device
Fuel tank — removal and installation
Fuel injectors — removal and installation
Oil pan — removal and installation
Oil pump — removal and installation
Technical characteristics of the cooling system
General description of the cooling system
Radiator — removal and installation
Coolant pump — removal and installation
Starter — removal and installation
Generator — removal and installation
Exhaust system - disassembly and assembly
Transmission
Clutch
General information about the clutch
Clutch pedal — removal and installation
Adjusting the clutch pedal (hydraulic drive)
Adjusting the clutch release moment
Removing air from the hydraulic drive
Removing, checking and installing the pressure plate and driven disk
Removing and installing the clutch master cylinder
Removing and installing the clutch slave cylinder
Disassembly and assembly of the clutch master cylinder
Disassembly and assembly of the clutch slave cylinder
Manual gearbox
Description of the vehicle transmission
Technical characteristics and application of various types of gearboxes
Mechanical gearbox device D16
Support (housing) of gearbox shaft bearings
Gear shift mechanism
Checking the oil level in the manual transmission
Adjusting the gear shift mechanism
Removing and installing the gear shift lever
Removing and installing the gearshift housing
Removing and installing the speedometer sensor with drive
Removing the gear shift rod
Replacing the wheel drive shaft seal
Removing a manual gearbox
Installation of a manual gearbox
Disassembling the manual gearbox D16
Leading (input) shaft — disassembly and assembly
Driven (output) shaft — device
Driven (output) shaft — disassembly and assembly
Differential is a device
Differential — disassembly and assembly
Adjusting differential bearings
Assembly of the main components of the gearbox
Automatic gearbox
Description of automatic transmission AISIN
External elements of automatic transmission AISIN
Differential and oil pump for automatic transmission AISIN
Removed cover and pan of AISIN automatic transmission
Gearbox device of automatic transmission AISIN
AISIN Automatic Transmission Gear Ring Sizes
AISIN Automatic Transmission Control Lever Device
Electrical connectors for automatic transmission AISIN
Transmission control unit
Synchronizing solenoid
Wheel drive
General description of the front drive axle
Front axle design
Constant velocity joint (CV joint) device
Removing the front wheel drive shaft
Installing the front wheel drive shaft
Replacing the outer CV joint boot
Replacement of inner CV joint boot (for automatic transmission)
Replacing the outer joint boot (for manual transmission)
Replacing the CV joint boot with a transverse groove
Chassis
Wheel suspension
Front suspension device
General description of the front suspension
Removing and installing the stabilizer bar assembly with the steering knuckle
Removing and installing the steering knuckle
Removing and installing the front suspension arm
Removing and installing the front subframe
Disassembling and assembling the front wheel hub
Removing and installing the front suspension spring
The structure and description of the rear suspension
Removing and installing the shock absorber
Removing and installing rear suspension springs
Removing and installing the rear suspension assembly
Removing and installing the rear hub with bearing
Steering
Description of the car steering
Steering elements of a car
Steering gear diagram
Removing and installing the steering wheel
Turn signal switch
Windscreen wiper switch
Ignition switch illumination
Forgotten Key Indicator
Removing and installing the ignition switch
Removal and installation of the rotating contact joint (RCJ)
Removing and installing the steering rod end
Removing and installing the steering rod
Removing and installing the steering gear
Adjusting the clearance of the gear engagement in the steering mechanism
Removing and installing the steering column
Checking the power steering oil level
Bleeding air from the hydraulic system
Removing and installing the expansion tank
Removing and installing the hydraulic pump
Brake system
General information about the braking system
Brake system device (without ABS)
Brake system device (with ABS)
Front Disc Brake Specifications
Replacing the front brake pads
Removing and installing the brake caliper
Disassembling and assembling the brake caliper
Replacing brake discs
Rear Drum Brake Specifications
Rear Drum Brake Adjustment
Replacing rear brake pads
Rear drum brake hydraulic cylinder diagram
Parking brake lever
Parking brake cables
Adjusting the parking brake
Master brake cylinder (MBC) — removal and installation
Removing and installing the expansion tank
Disassembly and assembly of the brake master cylinder
Brake pedal — removal and installation
Vacuum booster — removal and installation
Bleeding the hydraulic brake system
Anti-lock braking system (ABS)
ABS system components
Body
Exterior
Front mudguard
Front bumper
Radiator grille
Hood — removal and installation
Front wing
Front door — removal and installation
Adjusting the position of the front door
Front door trim panel
Front door outer lock handle
Front door interior lock handle
Front door lock
Rear door — removal and installation
Rear door lock
Fuel tank filler flap
Trunk lid — removal and installation
Luggage compartment lock
Rear bumper — removal and installation
Gaps between body elements
Control measurements of the body
Interior
Middle rack
Front pillar
Rear pillar
Decorative threshold trim
Floor console
Cup holder — removal and installation
Central deflectors
Glove box
Electronic clock on the dashboard
Instrument cluster
Removing and installing the instrument panel
Chevrolet Aveo T300 (2012-2018)
General information
Vehicle device
General information about the car
Vehicle Passport Data
Car keys
Instrument panel
Instrument cluster
On-board computer
Heating, air conditioning and ventilation
Ventilation system with manual control unit
Side door locks
Door window glass lifters
Trunk lid
Car trunk
Seat belts
Airbags
Adjusting the position of the front seats
Back seat
Using child seats
Adjusting the position of the steering wheel
Rear view mirrors
Interior lighting
Sun visors
Interior storage compartments and ashtray
Opening the hood
Gearbox control
Antenna on the roof
Roof rack
User manual
Safety regulations
Recommendations for vehicle operation
Traffic safety recommendations
Running in a car
Operation of the vehicle during the warranty period
Preparing the car for departure
Filling up a car with petrol
Using a jack
Towing a car
Main malfunctions
The engine will not start
Engine malfunctions
Instruments for diagnostics of engine management system
Engine Management System Fault Codes
If the engine malfunction indicator light does not come on
Diagnosis of engine condition by the appearance of spark plugs
The car accelerates poorly
The engine stalled while driving
Oil pressure dropped
Engine overheating
The battery is not recharging
Starting the engine from external power sources
Electrical equipment faults
Extraneous knocking sounds appeared in the engine
Extraneous knocking sounds appeared in the suspension and transmission
Vibration and shock on the steering wheel
Brake problems
Bleeding the brake system
Checking the brake system
Tire puncture
Wheel replacement
Tubeless tire repair
Maintenance
General provisions for vehicle maintenance
Safety regulations
Checking the wheels
Checking the level and adding oil to the lubrication system
Checking the level and adding coolant
Checking the level and adding brake fluid to the brake system and clutch reservoir
Checking the level and adding working fluid to the power steering reservoir
Checking the level and adding fluid to the washer reservoir
Checking external lighting fixtures
Tightening torques for threaded connections
Tire pressure and technical fluids
Used lamps and spark plugs
Control dimensions of the body
Power unit
Engine
Engine design features
Checking the compression in the cylinders
Possible engine malfunctions, their causes and solutions
Removing and installing mudguards and engine crankcase protection
Replacing the left support of the powertrain suspension
Replacing the right powertrain suspension support
Replacing the rear support of the powertrain suspension
Setting the piston of the first cylinder to the TDC position
Replacement of auxiliary drive belts
Replacement of the timing belt
Removing and installing the flywheel or torque converter drive disk
Replacing the cylinder head cover gasket
Replacing the cylinder head gasket
Replacing valve stem seals
Replacing the intake manifold gasket
Replacing crankshaft seals
Replacing the oil pan seal
Replacing camshaft seals
Replacing the oil level indicator guide seal
Adjusting valve clearances
Removal, inspection and installation of camshafts
Lapping valves
Removal and installation of the power unit
Lubrication system
Design features of the engine lubrication system
Changing engine oil and oil filter
Removing and installing the oil pump
Removing and installing the oil filter housing
Cleaning the crankcase ventilation system
Cooling system
Design features of the cooling system
Possible malfunctions of the cooling system, their causes and methods of elimination
Checking the cooling system hoses and connections
Replacing the coolant
Removal and installation of the electric fan of the radiator of the engine cooling system in assembly with the casing
Replacing the cooling system radiator
Removing and installing the expansion tank
Replacing the water pump
Removing and installing the thermostat
Supply system
Features of the design of the engine power supply system
Checking the pressure in the fuel system
Reducing pressure in the fuel system
Replacing the air filter element
Removing and installing the air filter and air duct
Removing and installing the fuel module
Replacing the fuel tank and its filler pipe
Replacing the fuel pressure pulsation compensator
Removing and installing the fuel rail
Removal, inspection and installation of injectors
Removing and installing the throttle assembly
Removing and installing the throttle pedal
Features of the fuel vapor recovery system
Removing and installing the fuel vapor recovery system canister
Removing, checking and installing the purge valve of the adsorber
Exhaust system
Design features of the exhaust system
Replacing the exhaust system suspension cushions
Replacing the main and additional mufflers
Replacing the inlet pipe
Removing and installing the catalytic converter, replacing its gasket
Removal and installation of thermal screens
Removing the heat shields of the main and additional mufflers
Transmission
Clutch
Clutch design features
Possible clutch malfunctions, their causes and solutions
Checking the Clutch Release Pedal Travel
Bleeding the clutch release hydraulic drive
Replacing the working fluid in the clutch release hydraulic drive
Removing and installing the clutch
Replacing the clutch release drive slave cylinder with the clutch release bearing
Replacing the clutch release master cylinder
Replacing the clutch release hydraulic line
Removing and installing the clutch pedal
Manual gearbox
Features of the design of a mechanical gearbox
Possible malfunctions of a manual gearbox, their causes and methods of elimination
Checking the level, topping up and changing the oil
Replacing the seals of the manual transmission
Removal and installation of a manual transmission
Removing and installing the gearshift lever linkage for a manual transmission
Replacing manual transmission control cables
Adjusting the manual transmission control drive
Automatic gearbox
Features of the automatic transmission design
Checking the level, topping up and replacing the working fluid
Replacing automatic transmission seals
Removal and installation of automatic transmission
Removing and installing the automatic transmission selector linkage
Replacing the automatic transmission control cable
Adjusting the automatic transmission control drive
Front wheel drives
Design features of front wheel drives
Possible faults of front wheel drives, their causes and methods of elimination
Checking the technical condition of the front wheel drives
Removing and installing front wheel drives
Replacement of constant velocity joints
Chassis
Front suspension
Features of the front suspension design
Possible faults of the front suspension, their causes and methods of elimination
Checking the technical condition of the front suspension parts on the car
Removing and installing the front suspension shock absorber
Repair of the front suspension shock absorber
Replacing the upper support of the front suspension shock absorber strut
Replacing the front suspension ball joint
Replacing the front suspension arm
Replacement of anti-roll bar components
Removing and installing the front suspension steering knuckle
Replacing the front hub bearing
Removing and installing the front suspension crossmember
Checking and adjusting wheel alignment angles
Rear suspension
Features of the rear suspension design
Possible malfunctions of the rear suspension, their causes and methods of elimination
Checking the technical condition of the rear suspension parts on the car
Replacing the rear shock absorber
Replacing the rear suspension spring
Replacing the rear wheel hub
Removing and installing the rear suspension beam
Steering
Features of the steering design
Possible steering malfunctions, their causes and solutions
Inspection and testing of the steering system on the vehicle
Checking the free play (play) of the steering wheel
Removing and installing the steering wheel
Removing and installing the steering column cover
Removing and installing the steering column
Replacing the outer tie rod end
Replacing the steering rod protective boot
Replacing the steering rod
Bleeding the power steering system
Replacing the working fluid in the power steering system
Removing and installing the power steering reservoir
Replacing the power steering pump
Replacing the steering gear
Brake system
Design features of the brake system
Possible malfunctions of the brake system, their causes and methods of elimination
Checking the brake pedal position
Checking the tightness of the hydraulic brake system
Checking the degree of wear of brake pads, discs and drums
Checking the operation of the brake booster
Checking the parking brake
Bleeding the hydraulic brake system
Replacing brake fluid in the hydraulic brake drive
Replacing the brake master cylinder reservoir
Replacing the master brake cylinder
Replacing the brake booster
Replacing the vacuum pump
Replacing brake hoses
Replacing brake pipes
Removing and installing the brake pedal
Replacing the front brake pads
Replacing the front wheel brake caliper
Replacing the brake disc
Removing and installing the rear wheel brake drum
Replacing the brake pads of the rear wheel brake mechanism
Replacing the rear wheel brake slave cylinder
Adjusting the parking brake drive
Removing and installing the parking brake lever
Replacing the parking brake cables
Body
Exterior
Features of the body design
Possible body defects, their causes and methods of elimination
Removing and installing the front bumper
Removing and installing the rear bumper
Removing and installing the front mudguard
Removing and installing the right rear mudguard
Removing and installing the left rear mudguard
Removing and installing the rear wheel mudguard
Removing and installing the front wing
Removing and installing the air intake box grille
Removing and installing bonnet sound insulation
Removing and installing the hood
Removing, installing and adjusting the hood lock
Removing and installing the hood lock drive
Removing and installing the fuel tank filler pipe hatch cover
Removing and installing the fuel tank filler pipe hatch lock
Removing and installing exterior rearview mirrors
Windshield wiper blade replacement
Replacing windshield wiper arms
Removal and installation of windshield wiper linkage assembly with gear motor
Removing and installing the battery mounting shelf
Interior
Removing and installing the front seat
Removing and installing the rear seat
Removing and installing the floor tunnel lining
Removing and installing the interior rearview mirror
Features of the instrument panel design
Removing and installing storage boxes
Removing and installing the lower decorative panel of the instrument panel
Removing and installing decorative instrument panel trims
Replacing handrails
Replacing sun visors
Removal and installation of interior trim
Removing and installing trunk trims
Doors and trunk
Removing and installing the front door trim
Front door glass replacement
Removing and installing the front door window regulator
Replacing the inner handle of the front door lock actuator
Replacing the outside handle and front door lock switch
Replacing the front door lock
Replacing the front door opening limiter
Removing and installing the front door
Adjusting the front door lock latch
Removing and installing the rear door trim
Replacing the rear door drop glass
Replacing the fixed rear door glass
Removing and installing the rear door window regulator
Replacing the inner handle of the rear door lock actuator
Replacing the outer rear door lock handle
Replacing the rear door lock
Replacing the rear door opening limiter
Removing and installing the rear door
Adjusting the rear door lock latch
Removing and installing the trunk lid trim
Removing, installing and adjusting the trunk lid lock
Removing and installing the decorative trim on the trunk lid
Removing and installing the trunk lid
Security systems
Design features of the passive safety system (SRS)
Removing and installing the driver's airbag
Removing and installing the front passenger airbag
Removing and installing the driver's airbag contact ring
Removing and installing front seat belts
Removing and installing rear seat belts
Removal and installation of the electronic control unit of the passive safety system
Removing and installing the driver's airbag control unit
Removing and installing the shock sensor
Removing and installing the front passenger airbag switch
Design features of the anti-lock braking system (ABS)
Removing and installing front wheel speed sensors
Removing and installing rear wheel speed sensors
Electrical equipment
Engine electrics
Features of the battery design
Removing and installing the battery
Battery care and storage
Design Features of the Generator
Removing and installing the generator
Generator repair
Features of the starter design
Removing and installing the starter
Starter repair
Removing and installing the ignition coil unit
Replacement and maintenance of spark plugs
Design features of the engine management system
Removal and installation of the electronic engine control unit
Engine Crankshaft Position Sensor
Exhaust A and Intake B camshaft position sensors
Knock sensor
Combined mass air flow and intake air temperature sensor
Absolute pressure (vacuum) sensor in the intake manifold
Oxygen concentration control sensor
Oxygen Concentration Diagnostic Sensor
Coolant temperature sensor
Coolant temperature sensor on the water distributor
Equipment and devices
Features of the design of electrical equipment of the car
Diagnostics of faults of on-board electrical equipment
Location of fuses, fuse links and their replacement
Checking the ignition switch (lock)
Replacing the ignition switch (lock) contact group
Replacing the ignition switch cylinder
Removing and installing the ignition switch (lock)
Features of the design of lighting, light and sound signaling
Checking and adjusting headlights
Replacing the bulbs in the headlight
Replacing the side light bulb
Replacing the bulbs in the rear light
Replacing the license plate light bulb
Replacing the interior light bulb
Replacement of the trunk light bulb
Removal and installation of the body electrical equipment control unit
Headlight replacement
Replacing the side turn signal light
Replacing the rear light
Replacing an additional brake light
Replacing license plate lights
Removing and installing the interior light
Replacement of the trunk light
Replacing steering column switches
Replacing steering column switches with connector
Replacing the headlight corrector regulator
Removing and installing the horn
Removing and installing the windshield wiper motor reducer
Removing and installing the washer reservoir
Removing and installing the washer pump
Replacing the central control unit for electric windows
Replacing the right front and rear door window lifter control switches
Replacing the front door window lift motor
Replacing the rear door window lift motor
Replacing the joystick for controlling the outside mirrors
Removal and installation of the electric motor of the radiator fan of the engine cooling system
Features of the instrument cluster design
Removing and installing the instrument cluster
Replacement of the control unit for external lighting and headlight corrector
Hazard warning lights, central locking and front passenger airbag switches
Removing and installing the head unit of the audio system
Removing and installing speakers
Removing and installing the USB connector
Removing and installing control units on the steering wheel
Removing and installing the immobilizer control unit
Replacing the oil pressure warning light sensor
Replacing the fuel level indicator sensor
Replacing the Parking Brake Indicator Light Switch
Heating and air conditioning
Features of the heating system
Features of the air conditioning system
Features of the ventilation system
Safety rules for repair and maintenance of air conditioning systems
Removing refrigerant from the air conditioning system
Replacing the sealing rings
Features of air conditioning compressor operation
Removing and installing the air conditioning compressor
Replacing the air conditioner condenser
Replacing the filter element of the receiver-dryer
Replacing the pressure sensor in the air conditioning system
Replacing the outside temperature sensor
Removal and installation of the control unit of the heating, air conditioning and ventilation system
Replacing the cabin air filter
Removing and installing the heater electric fan resistor
Electrical circuits
Scheme 1 a. Consumers connected via the engine compartment mounting block
Scheme 1 b. Consumers connected via the engine compartment mounting block
Scheme 1 in. Consumers connected via the engine compartment mounting block
Scheme 1 d. Consumers connected via the engine compartment mounting block
Scheme 1 d. Consumers connected via the engine compartment mounting block
Scheme 1 e. Consumers connected via the engine compartment mounting block
Scheme 1 g. Consumers connected via the engine compartment mounting block
Scheme 1 z. Consumers connected via the engine compartment mounting block
Scheme 2a. Consumers connected via the instrument panel mounting block
Scheme 2 b. Consumers connected via the instrument panel mounting block
Scheme 2 in. Consumers connected via the instrument panel mounting block
Scheme 2 d. Consumers connected via the instrument panel mounting block
Scheme 3. Anti-theft system
Scheme 4. Headlights
Scheme 5. Interior lighting
Scheme 6. Fog lights
Scheme 7. Instrument panel illumination
Scheme 8a. Outdoor lighting
Scheme 8 b. Outdoor lighting
Scheme 8 in. Outdoor lighting
Scheme 8 g. Outdoor lighting
Scheme 9. Ignition switch
Scheme 10. Power fuse box
Chevrolet Captiva 1 (2006-2018)
Manual
Before leaving
How to use this manual
Remote control unit
Seat adjustment
Headrest adjustment
Seat belt
Adjusting mirrors
Adjusting the position of the steering wheel
Brief description of the dashboard
Outdoor lighting
Windscreen washers and wipers
Climate control
Transmission
Start of car movement
Keys, doors and windows
Keys and locks
Open&Start System
Door locks
Central lock
Car doors
Anti-theft alarm
Car immobilizer
Exterior mirrors
Interior mirrors
Electric windows
Rear window heating/windscreen defrost system
Sun visors
Roof ventilation hatch
Seats, protection systems
Seat headrests
Front seats
Power seat adjustment (driver seat only)
Folding seat back
Heated front seats
Folding the rear seat back
Adjusting the angle of the rear seat backrest
Folding the rear seat forward (7-seater models only)
Folding the third row seats
Heated rear seats
Safety seat belts
Diagonal lap seat belts
Using a seat belt during pregnancy
Airbag system — precautions
Front airbag system
Side airbag system
Head protection curtain airbag system
Airbag: switch
Child safety systems
Child safety system Isofix
Child safety systems with Top-Tether fastening
Interior storage compartments
Space for luggage and cargo
Additional storage options
Vehicle Loading Information
Instruments and controls
Adjusting the position of the steering wheel
Steering wheel controls
Windscreen wiper/washer
Rear window wiper/washer
Headlight washers
Digital display watch
Power outlets
Cigarette lighter and its socket
Portable ashtray
Speedometer, odometer and tachometer
Fuel level indicator
Engine coolant temperature gauge
Control indicators on the instrument panel
Driver Information Center (DIC)
Informational messages
On-board computer
Lighting system
External lighting controls
Automatic control of lighting devices
Headlight high/low beam switch
Signaling by flashing headlights
Manual headlight range adjustment
Emergency light signaling
Turn signals and lane change signals
Front fog lights
Rear fog lights
Controlling the instrument panel lighting
Interior lighting
Features of the lighting system
Information and entertainment
General information about the infotainment system
Infotainment System Overview
Steering wheel remote controls
Infotainment system control
Radio receiver control
Audio player control
Phone Management
Navigation system
Safety information
Elements of the navigation system
Basic operations
Main menu of the navigation system
Setting up the navigation system
Navigation system functions
Welcome to the A-Navi system
Getting started with the navigation system
Select Destination — Search
Search destination by address
Search for a destination by point of interest
Selecting a destination from previous points
Selecting a point on the map as a destination
Search for a destination by coordinates
Selecting a destination from the address book
UK Postcode
Escort to home address
Route planning
Movement along the route
Navigation program settings menu
Program errors and symbols of interest
Climate control
Heating and ventilation system
Temperature control knob
Air supply control handle
Air distribution mode switching handle
Air recirculation mode button
Air Conditioning Control
Automatic microclimate control
Manual microclimate control
Electronic climate control system
Ventilation grilles
Air Conditioner Maintenance
Driving a car
Driving Information
Running in a new car
Ignition switch positions
Starting the engine
Automatic engine start/stop function
Car parking
Engine exhaust gases
Automatic transmission
Manual transmission
Permanent all-wheel drive system
Braking mechanisms
Anti-lock braking system (ABS)
Parking brake
Motion control systems
Cruise control
Ultrasonic parking assistance system
Rear View Camera (RVC)
Fuel grades for gasoline engines
Fuel grades for diesel engines
Filling the fuel tank
Car care
Accessories and car upgrades
Storage and disposal of the car
Vehicle check
General view of the engine compartment
Motor oil
Gearbox fluids
Engine air filter
Engine coolant
Power steering fluid
Washer fluid
Brake fluid and clutch fluid
Rechargeable battery
Diesel particulate filter
Replacing windshield wiper blades
Replacing lamps
Fuses and fuses
Automotive tool
Car wheels and tires
Tire repair kit
Changing tires on a car
Starting the engine from an additional battery
Towing a car
Car exterior care
Maintenance
Scheduled maintenance
Additional maintenance
Recommended working fluids and lubricants
Vehicle identification data
Technical data of the car
Technical data of the engine and other components
Overall dimensions and weight characteristics of the car
Characteristics of standardized bolts
Maintenance and lubrication
Scheduled maintenance charts
Maintenance and inspections performed by the owner
Recommended fuels, lubricants and operating fluids
General repair instructions
Vehicle Identification Number
Engine number location
Vehicle Identification Number Plate
Location of the transmission identification plate
Car Lifting Procedures
Engine 2.0 l (diesel)
Engine device
General technical characteristics
Layout of components in the engine compartment
Engine repair specifications
Air injection system
Intake/exhaust system
Timing Belt Drive System
Engine mount
Upper part of the engine
Bottom of the engine
General description and operation of the engine
Troubleshooting
General engine diagnostics
Engine cleanliness and maintenance
Engine diagnostic techniques
Checking oil pressure
Initial ignition skip
Engine noise when starting
The engine does not start — the crankshaft does not turn
Coolant leakage
Fuel has entered the engine oil
Turbocharger malfunctions
Drive belt whistle
Drive belt squealing
Drive belt howl
Drive belt rumble
Drive belt vibration
Drive belt slippage
Excessive wear of the drive belt
Engine repair
Table of special tools
Decorative cover
Air filter filter element
Air injection system
Charge air cooler
Positive Crankcase Ventilation (PCV) Valve and Adapter
Auxiliary belt and tensioner
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head cover
Timing Belt Drive System
Cylinder head and gasket
Engine oil filter and radiator
Oil pan
Oil filter
Crankshaft balancer
Oil pump
Engine support plate
Engine mount assembly (right side)
Front suspension unit of the gearbox with the main gear assembly
Rear suspension unit of the gearbox with the main gear assembly
Removing and installing the engine
Cylinder head repair
Cylinder block repair
Cooling system
Technical characteristics of the cooling system
Location of cooling system components
Cooling system diagnostics
Draining and filling the cooling system
Expansion tank
Electric cooling fan assembly
Removing and installing the radiator
Removing and installing the thermostat
Removing and installing the water pump
General description and operation of the cooling system
Engine electrical equipment
General description and operation of electrical equipment
Technical characteristics of electrical equipment
Schematic and assembly diagrams of starting and charging
Diagnostics of engine electrical equipment
Checking the battery under load
Checking the generator output power
Checking the generator system
Starter noise
Removing and installing the generator
Removing and installing the starter
Battery pack and battery shelf
Disassembling and assembling the starter
Disassembly and assembly of the generator
Control and power systems
General description and operation of engine management systems
Tightening torques for threaded connections
Dependence of sensor resistance on temperature
Table of special tools
Electrical diagram of the engine management system controller
Electrical connector blocks
Location of engine management system components
Checking the diagnostic system
Symptoms of Engine Control Failures
Diagnostics of engine management system faults
Definitions of Diagnostic Trouble Code Types
Diagnostic Trouble Codes (DTC)
Pumping fuel
Visual inspection of fuel pressure (low pressure line)
Fuel tank — removal and installation
Fuel pump assembly
Fuel level sensor
Fuel Filter / Water Sensor / Fuel Temperature Sensor
High pressure fuel supply lines
Fuel injection pump
Common rail fuel
Common Rail Pressure Sensor
Common Rail Regulator
Fuel return line assembly
Removing and installing the injector
Accelerator Pedal (APM)
Mass Air Flow (MAF) Sensor
Electronic Throttle Control (ETC)
Camshaft Position (CMP) Sensor
Vacuum pump
Boost Pressure Sensor (T-MAP Sensor)
Coolant Temperature Sensor (ECTS)
Crankshaft Position Sensor (CKP)
Oil pressure sensor
Exhaust Gas Recirculation Vacuum Solenoid Valve
Exhaust Gas Recirculation (EGR) System
Removing and installing a turbocharger
Glow plug
Exhaust Gas Temperature (EGT) Sensor 1
Exhaust Gas Temperature (EGT) Sensor 2
Diesel Particulate Filter (DPF) Pressure Sensor
Diesel Particulate Filter (DPF)
ECM Controller and Bracket
Exhaust system
General description and operation of the exhaust system
Tightening torques for threaded connections
Location of exhaust system components
Diagnostics of exhaust system faults
Catalytic converter — removal and installation
Exhaust pipe — removal and installation
Front muffler — removal and installation
Rear muffler — removal and installation
Engine FAM II 2.4D
Engine device
General technical characteristics of the engine
Layout of components in the engine compartment
Engine repair specifications
Upper part of the engine
Bottom of the engine
Air intake system
Engine mount system
General description and operation of the engine
Troubleshooting
General engine diagnostics
Checking the engine oil level
Checking the engine oil level and oil filter
Checking the accessory drive belt
Checking spark plugs
Checking the air filter and fuel system
Engine diagnostic techniques
Checking the compression pressure
Checking oil pressure
Oil Leak Diagnosis
Crankcase ventilation system — inspection and diagnostics
Initial ignition skip
Engine noise when starting
The engine does not start — the crankshaft does not turn
Coolant has entered the combustion chamber
Coolant has entered the engine oil
Diagnosing a drive belt for whistling noise during operation
Diagnosing a drive belt for squealing noise during operation
Diagnosing the drive belt for whining noise during operation
Diagnosing the drive belt for a rumbling sound during operation
Diagnosing Drive Belt Vibration
Diagnostics for drive belt slippage
Diagnosing Drive Belt for Excessive Wear
Engine repair
Table of special tools
Air cleaner unit
Air filter element
Cylinder head cover
Auxiliary drive belt
Cylinder head and gasket
Distributor shafts
Checking and adjusting the tension of the timing belt
Gas distribution mechanism drive belt
Oil pan
Oil pump
Engine mount assembly (right side)
Gearbox mount assembly with final drive (left side)
Front suspension unit of the gearbox with the main gear assembly
Rear suspension unit of the gearbox with the main gear assembly
Intake manifold
Exhaust manifold
Camshaft gears
Rear cover of the drive belt of the gas distribution mechanism
Removing and installing the engine
Crankshaft balancer assembly
Pistons and connecting rods
Cylinder head and valve train parts
Crankshaft — disassembly and assembly
Main and connecting rod bearings — calibrated plastic wire
Cooling system
General description and operation of the cooling system
Technical characteristics of the cooling system
Radiator and fan location
Location of water pump and thermostat
Cooling system diagnostics
Draining and filling the cooling system
Removing and installing the thermostat
Coolant pump; Water pump
Electric cooling fan assembly
Removing and installing the expansion tank
Removing and installing the radiator
Engine electrical equipment
General description and operation of the system
Technical characteristics of the engine electrical equipment
Schematic and assembly diagrams of starting and charging
Diagnostics of engine electrical equipment
Starter noise
Checking the battery under load
Checking the generator output power
Checking generator systems
Removing and installing the generator
Removing and installing the starter
Battery pack and battery shelf
Disassembling and assembling the starter
Disassembly and assembly of the generator
Control and power systems
General description and operation of the engine management system
Strategy-based troubleshooting
General terms of on-board diagnostics system
Tightening torques for threaded connections
Dependence of sensor resistance on temperature
Table of special tools
Electrical diagram of the engine management system controller
Electrical connector blocks
Location of engine management system components
Engine Management System Diagnostics
Fuel system diagnostics
Definitions of Diagnostic Trouble Code Types
Diagnostic Trouble Codes (DTC) (Home)
Diagnostic Trouble Codes DTC (end)
Diagnosing signs of engine management system malfunctions
Relieving pressure in the fuel supply system
Checking fuel pressure
Removing and installing the fuel tank
Fuel pump assembly
Fuel level sensor
Fuel filter
Fuel rail and injectors
Coolant Temperature (ECT) Sensor
Electronic throttle body
Control oxygen sensor (with electric heater)
Diagnostic oxygen sensor (with electric heater)
Accelerator Pedal (APM)
Intake Air Temperature (IAT) Sensor
Manifold Absolute Pressure (MAP) Sensor
Exhaust Gas Recirculation (EGR) Valve
Exhaust Gas Recirculation (EGR) Valve Adapter and Positive Crankcase Ventilation Inner Pipe
Knock sensor
Adsorber of the gasoline vapor recovery system (SUPB) in assembly
Electromagnetic valve for purging the adsorber of the SUPB
Evaporative emission control system (EVAP) adsorber filter
Gasoline vapor recovery system (PVRS) pipe assembly
Crankshaft Position Sensor (CKP)
Camshaft Position Sensor (CMP)
Direct Ignition System (DIS)
Electronic Engine Management System (EEMS) Controller
Exhaust system
General description and operation of the exhaust system
Tightening torques for threaded connections
Location of exhaust system components
Diagnostics of the exhaust system
Catalytic converter
Muffler inlet pipe
Underbody Catalytic Converter (UCC)
Front muffler — removal and installation
Rear muffler — removal and installation
Engine HFV6 3.2L
Engine device
General technical characteristics of the engine
Layout of components in the engine compartment
General engine data
Engine repair specifications
Cylinder head cover assembly
Cylinder head assembly
Intake manifold assembly
Front engine cover
Camshaft Drive Chain Components
Engine cylinder block assembly
Components of the connecting rod and piston group
Oil pan assembly
Air intake system
Engine mount system
Troubleshooting
General engine diagnostics
Checking the engine oil level
Checking the engine oil level and oil filter
Checking the accessory drive belt
Checking spark plugs
Checking the air filter and fuel system
Engine diagnostic techniques
Checking the compression pressure
Checking oil pressure
Oil Leak Diagnosis
Crankcase ventilation system — inspection and diagnostics
Initial ignition skip
Engine noise on start up lasting only a few seconds
The engine does not start — the crankshaft does not turn
Coolant has entered the combustion chamber
Coolant has entered the engine oil
Diagnosing a drive belt for whistling noise during operation
Diagnosing a drive belt for squealing noise during operation
Diagnosing the drive belt for whining noise during operation
Diagnosing the drive belt for the presence of a rumbling sound during operation.
Diagnosing Drive Belt Vibration
Diagnostics for drive belt slippage
Diagnosing Drive Belt for Excessive Wear
Engine repair
Table of special tools
Decorative engine cover
Air cleaner unit
Air filter element
Auxiliary drive belt
Idle pulley of the auxiliary drive belt
Accessory Drive Belt Tensioner Assembly
Upper intake manifold
Intake manifold assembly
Exhaust manifold assembly
Cylinder head cover
Crankshaft pulley
Front cover assembly
Camshaft Drive Chain Components
Oil pump assembly
Valve timing drive assembly (HMA engine)
Replacing the variable valve timing drive — row 2 (left side), exhaust
Replacing the variable valve timing drive — row 1 (right side), exhaust
Replacing the variable valve timing drive — row 2 (left side), intake
Replacing the variable valve timing drive — row 1 (right side), intake
Distributor shaft
Removing and installing the rocker arm
Stationary hydraulic valve clearance compensator
Cylinder head assembly
Engine mount assembly (right side)
Gearbox mount assembly with final drive (left side)
Front suspension unit of the gearbox with the main gear assembly
Rear suspension unit of the gearbox with the main gear assembly
Removing and installing the engine
Oil pan assembly
Drive disc assembly
Crankshaft rear oil seal and gasket assembly
Connecting rod and piston groups in assembly
Disassembly and assembly of the cylinder block
Repair of cylinder head and valve mechanism
Crankshaft and main bearings
Cooling system
General description and operation of the cooling system
Technical characteristics of the cooling system
Location of cooling system components
Cooling system diagnostics
Draining and filling the cooling system
Removing and installing the thermostat
Removing and installing the water pump
Water outlet channel
Cooling system fan
Expansion tank
Removing and installing the radiator
Engine electrical equipment
General description and operation of engine electrical equipment
Technical characteristics of the engine electrical equipment
Schematic and assembly diagrams of starting and charging
Diagnostics of engine electrical equipment
Starter noise
Checking the battery under load
Checking the generator output power
Checking generator systems
Removing and installing the generator
Removing and installing the starter
Battery pack and battery shelf
Disassembling and assembling the starter
Disassembly and assembly of the generator
Control and power systems
General description and operation of the engine management system
Description of the fuel system
List of data displayed by the scan tool
Tightening torques for threaded connections
Table of special tools
Electrical diagram of the ECU controller
Electrical connector blocks
Location of engine management system components
Definitions of Diagnostic Trouble Code (DTC) Types
Diagnostic Trouble Codes (DTC)
Diagnosing signs of engine management system malfunctions
Relieving pressure in the fuel supply system
Checking fuel pressure
Fuel tank — removal and installation
Fuel pump assembly
Fuel level sensor
Fuel filter
Fuel rail assembly
Ignition coil
Spark plugs
Throttle body assembly
Intake manifold geometry change solenoid valve
Mass Air Flow (MAF) Sensor Assembly
Knock sensor
Camshaft Position Control Solenoid
Camshaft Position Sensor
Crankshaft position sensor
Coolant temperature sensor
Engine oil pressure sensor
Electromagnetic valve for purging the adsorber of the SUPB
Adsorber of the gasoline vapor recovery system (SUPB) in assembly
Evaporative emission control system (EVAP) adsorber filter
Gasoline vapor recovery system (PVRS) pipe assembly
Oxygen sensor (with electric heater)
Accelerator Pedal (APM)
Electronic Engine Management System (EEMS) Controller
Exhaust system
General description and operation of the exhaust system
Tightening torques for threaded connections
Location of exhaust system components
Diagnostics of the exhaust system
Catalytic converter
Muffler inlet pipe
Underbody Catalytic Converter (UCC)
Front muffler
Rear muffler
Transmission
Front drive axle
Front axle specifications
Table of special tools
Front Axle Component Locations
Drive axle assembly
Outer hinge housing
Inner Hinge Protective Cover
Rear drive axle
General description and operation of the rear drive axle
Rear Axle Specifications
Table of special tools
Rear Drive Module (RDM) Schematic
Rear Axle Component Locations
Diagnostics of faults of the rear drive axle
Diagnostic Trouble Codes (DTC)
Cardan shaft — removal and installation
Wheel drive shaft — removal and installation
Rear Drive Unit — Removal and Installation
Wheel drive shaft — repair
Rear Drive Unit — Repair
Automatic gearbox - device
General description and operation of automatic transmission
Automatic transmission specifications
Schematic diagrams of automatic transmission
Gear shift mechanism
Automatic transmission components
Oil pump and 2nd gear inertia brake (B1), 2nd gear brake (B2)
2nd gear inertia brake (B1), 2nd gear brake hub (B2) and overrunning clutch No. 1 (F1)
Rear casing and brake B5
Forward clutch (C1) and direct clutch (C2)
Planetary gear assembly
1st gear and reverse brake (B3) and overrunning clutch No. 2 (F2)
Underdrive clutch (C3)
Downshift brake (B4)
Rear planetary reduction gear assembly
Valve block assembly
Technical characteristics of bearings and races
Automatic gearbox - service
Table of special tools
Automatic transmission diagnostics
Diagnostic Trouble Codes (DTC)
Procedure for checking the transmission fluid level with the final drive assembly
Changing the working fluid of the gearbox with the main gear assembly
Adjusting the shift control cable
Shift control cable
Shift Control Lever Assembly
Shift Control Handle
Gearbox range switch
Adjusting the automatic transmission range switch
Input shaft speed sensor
Secondary shaft speed sensor
Gearbox controller
Oil cooler pipe assembly
Oil cooler pipeline seals
Left gearbox mount bracket with final drive assembly
Gearbox with final drive assembly
Automatic gearbox - repair
Disassembling the main unit of the automatic transmission
Assembly of the main unit of the automatic transmission
Disassembling the oil pump and inertia brake 2nd gear (B1), brake 2nd gear (B2)
Checking the 2nd gear inertia brake (B1) and 2nd gear brake (B2)
Checking the oil pump bushing
Oil pump assembly
Assembling the 2nd gear inertia brake (B1) and 2nd gear brake (B2)
Disassembling the 2nd gear inertia brake hub (B1), 2nd gear brake hub (B2) and overrunning clutch No. 1 (F1)
Assembling the 2nd gear overrun brake hub (B1), 2nd gear brake hub (B2) and overrunning clutch No. 1 (F1)
Disassembling the rear crankcase
Disassembling the B5 brake
Brake Test B5
B5 Brake and Rear Crankcase Assembly
Disassembling the forward clutch (C1) and direct drive (C2)
Checking the forward clutch (C1) and direct drive clutch (C2)
Assembly of the forward clutch (C1) and direct drive (C2)
Checking the planetary gear assembly
Disassembling the epicyclic gear of the front planetary row
Assembly of the epicyclic gear of the front planetary row
Checking the operation of overrunning clutch No. 2 (F2)
Disassembling the underdrive clutch (C3)
Checking the underdrive clutch (C3)
Assembly of the underdrive clutch (C3)
Disassembling the downshift brake piston (B4)
Assembly of the downshift brake piston (B4)
Disassembling the valve block
Checking the valve block
Valve block assembly
Manual gearbox - device
General description and operation of a manual transmission
Tightening torques for threaded connections
Table of special tools
Diagnostics of faults of mechanical transmission
Diagnosing signs of mechanical transmission malfunctions
Clutch Housing Components
Gearbox housing components with final drive assembly
Shaft assembly and shift fork
Gearbox Shaft Components
Shift Shaft Components
Differential gear components
Gear shift control
Manual gearbox - service and repair
Procedure for checking the working fluid of the gearbox
Changing the working fluid of the gearbox
Gear shift lever housing
Shift control cable
Adjusting the shift control cable
Gearbox with final drive assembly
Disassembling the main unit of the mechanical transmission
Disassembling the gear shift shaft
Disassembling the intermediate shaft
Disassembling the primary shaft
Disassembling the secondary shaft
Cleaning and checking the clutch housing and the gearbox housing with the final drive assembly
Cleaning and checking gears
Cleaning and checking the thrust ring and bearing
Cleaning and checking the synchronizer
Cleaning and checking the gear shift fork
Secondary shaft assembly
Primary shaft assembly
Intermediate shaft assembly
Gear shift shaft assembly
Assembly of the main unit of the mechanical transmission
Shim adjustment procedures
Clutch
General description and operation of the clutch
Tightening torques for threaded connections
Diagnosing Clutch Faults
Hydraulic Clutch Components
Clutch pedal — removal and installation
Clutch Pedal Position Sensor
Bleeding the Clutch Hydraulic Drive
Pressure plate and clutch disc (FAM II 2.4D)
Pressure Plate and Clutch Disc (2.0S Diesel or HFV6 3.2L)
Clutch master cylinder assembly
Concentric working cylinder
Clutch Master Cylinder — Disassembly and Assembly
Transfer case
General description and operation of the transfer case
Transfer case specifications
Table of special tools
Transfer case fault diagnostics
Transfer case component locations
Transfer case fluid replacement
Transfer case — removal and installation
Disassembling the transfer case
Disassembling the rear output drive housing
Disassembling the intermediate drive shaft
Cleaning and checking the transfer case
Cleaning and checking the rear output drive housing
Cleaning and checking the primary and secondary shafts
Replacing the right input shaft seal
Replacing the left input shaft seal
Replacing the intermediate shaft seal of the front drive axle
Assembling the intermediate drive shaft
Rear Output Drive Housing Assembly
Transfer case assembly
Chassis
Car suspension
Suspension diagnostics
Wheel angle adjustment
General description and operation of the front suspension
Tightening torques for front suspension threaded connections
Front shock absorber fault diagnostics
Front Suspension Component Locations
Telescopic front suspension strut
Front suspension stabilizer bar
Front suspension arm
Steering knuckle, front wheel hub
Frame, front suspension stabilizer bar
Ball joint of the front suspension arm
Front suspension telescopic strut assembly
General description and operation of the rear suspension
Tightening torques for rear suspension threaded connections
Diagnostics of rear suspension faults
Rear suspension component locations
Wheel Bearing/Hub — Rear
Rear suspension support
Rear suspension knuckle
Upper arm rear suspension
Lower arm rear suspension
Rear stabilizer bar
Rear stabilizer bar insulator
Rear stabilizer bar connecting link
Rear suspension shock absorber
Rear Coil Spring/Isolators
Rear suspension trailing arm
Trailing arm bracket
Compression spring buffer
Rear suspension toe arm
General description and operation of tires and wheels
Tire size and air pressure
Diagnosis of wheel faults
Removing and installing a wheel
Wheel balancing without dismantling from the car
Wheel and tire repair
Brake system
Technical characteristics of the hydraulic brake system
Brake warning lamp electrical circuit
Diagnostics of the hydraulic brake system
Bleeding the hydraulic brake system (Manual)
Rear wheel brake hose
Front wheel brake hose
Brake light switch
Brake pedal — removal and installation
General description and operation of the brake master cylinder
Master Cylinder Assembly — Removal and Installation
Brake fluid reservoir
General description and operation of the vacuum booster
Vacuum hose — removal and installation
Vacuum booster assembly
General description and operation of the front brakes
Front brake specifications
Diagnosing Front Brake Faults
Front brake pads — removal and installation
Front Caliper — Removal and Installation
Front Caliper Bracket
Front rotor, brake disc
Front mudguard, brake shield
General description and operation of the rear brakes
Rear brake specifications
Rear Brake Fault Diagnosis
Rear brake pads — removal and installation
Rear Caliper — Removal and Installation
Rear Caliper Bracket
Rear rotor, brake disc
Rear hub and parking brake shoe/shield
General description and operation of the ABS system
Technical characteristics of the ABS system
Schematic and assembly diagrams of the ABS system
Location of ABS system components
Diagnostics of ABS system faults
ABS Diagnostic Trouble Codes
ABS Maintenance Precautions
ABS brake system controller
Brake modulator assembly
Front wheel speed sensor
Rear wheel speed sensor
ESP Switch/DSC Switch
Yaw rate sensor
General description and operation of the parking brake system
Parking Brake Adjustment — Rear Disc Brakes
Parking brake indicator light switch
Parking brake lever
Parking brake cable
Steering
General description of power steering
Diagnosing steering problems
Bleeding the power steering system
Checking the level and refilling the fluid
Fluid reservoir — removal and installation
Hoses and tubes (2.4 petrol)
Hoses and tubes (2.0 diesel)
Hoses and tubes (3.2 V6 petrol)
General description and operation of the steering pump
Power Steering Pump Diagnostics
Pump assembly (2.4 petrol engine)
Pump assembly (2.0 diesel engine)
Pump assembly (engine 3.2 petrol)
General description and operation of the steering mechanism
Technical characteristics of the steering gear
Diagnostics of the power steering mechanism
Steering Gear Diagnostic Trouble Codes
Rack and pinion steering assembly
External transverse tie rod
Steering gear boot
Checking the straight-ahead position of the steering wheels
Intermediate shaft, hinge and front panel seal
Hydraulic cylinder pipelines
Power steering controller providing variable speed dependent power steering (SSPS) gain
General description and operation of the steering column
Diagnosing steering column faults
Steering column cover
Turn signal/headlight switch and lever
Windscreen wiper/cruise control lever and switch
Steering wheel — removal and installation
Keyhole lamp — removal and installation
Ignition switch — removal and installation
Ignition Lock Cylinder — Removal and Installation
Steering angle sensor
Steering column — removal and installation
Body
Heating and ventilation
General description and operation of the heating and ventilation system
Basic and installation diagrams of heating and ventilation
Diagnostics of heating system faults
Control unit — removal and installation
Electric fan of the heating system
High speed fan relay
Heating Fan Resistor
Heater Hoses
Heater core
Air conditioning (manual)
General description and operation of the air conditioning system
Technical characteristics of the air conditioning system
Basic and installation diagrams of the air conditioning system
Diagnostics of air conditioning system malfunctions
General Air Conditioning Maintenance Procedures
Air Conditioner Pressure Sensor
Air Conditioning Compressor Relay
Air filter
Air conditioner expansion valve
Air conditioner unit — removal and installation
High pressure air conditioner piping
Heater core — removal and installation
Thermistor — removal and installation
Evaporator core — removal and installation
Air conditioner suction hose assembly
Air Conditioning Compressor — Removal and Installation
Air Conditioner Condenser — Removal and Installation
SP17 Compressor Component Locations
Overhaul of the air conditioning compressor SP17
Air conditioning (automatic)
General description and operation of the air conditioning system SP17
Basic and installation diagrams of the air conditioning system
General diagnostics of the air conditioner
Air Conditioner Diagnostic Trouble Codes
General Air Conditioning Maintenance Procedures
Automatic temperature control unit
Electric motor for air intake flap
Electric motor for driving the mode flap
Electric drive for temperature control damper
Air conditioner duct sensor
Outside air temperature sensor
Sunlight sensor
High speed fan relay
Air conditioner power module
Seat belts
General description and operation of seat belts
Schematic and assembly diagrams of seat belts
Driver's seat belt alarm malfunction
Three-point front seat belt with emergency locking retractor (ELR)
Front seat belt height adjuster
Three-point rear seat belt with emergency locking retractor (ELR)
Second three-point seat belt for the rear seat with emergency locking retractor (ELR) mechanism
Front seat belt buckle with tensioner
Left and center lock or seat belt for rear seat (folding seat)
Left and center seat belt buckle for rear seat (double folding seat)
Right rear seat belt buckle (folding seat)
Second seat belt buckle for rear seat
Right seat belt buckle for rear seat (double folding seat)
Airbags
General description and operation of airbags
Technical characteristics of airbags
Electrical diagram of the airbag system
Location of the components of the SIR system
Diagnostics using a diagnostic device
Checking the integrity of the sensor and diagnostic module (SDM)
Diagnostic Trouble Codes (DTC)
Safety rules for servicing airbags
Sensor and Diagnostic Module (SDM)
Driver airbag module
Clock spring — removal and installation
Passenger airbag module
Longitudinal roof beam airbag module
Side airbag sensor
Airbag module deployment (inside the vehicle)
Airbag module deployment (outside the vehicle)
Procedure for disposal of a deployed airbag module
Repair of airbag system wiring
Car seat
General description and operation of seats
Schematic and assembly diagrams of seats with electric drive
Diagnostics of electric drive forces
Front seat — removal and installation
Front seat back
Front seat cushion
Front seat base
Driver's seat sliding unit with electric drive
Seat tilt lever
Lumbar support handle
Height adjustment lever
Front seat trim
Seat headrest — removal and installation
Rear seat — removal and installation
Rear seat upholstery
Backrest of the rear seat
Third row rear seat
Heated mat switch
Heated mat — removal and installation
Interior (internal elements)
General description of interior decoration
Decorative windshield molding
Lower decorative molding of the central pillar
Upper decorative molding of the central pillar
Decorative molding for rear quarter glass
Front side door threshold
Rear side door threshold
Rear Floor Panel Extension
Floor console — removal and installation
Floor carpeting
Storage tray in the rear compartment
Rear wheel arch trim panel
Driver's knee bolster
Interior rear view mirror
Exterior (external elements)
Eliminating water leaks
Diagnosis and elimination of wind noise
Squeaks and rattles of the body
General description and operation of mirrors and glass
Schematic diagrams of heating glass and mirrors
Diagnostics of electrical systems of glass and mirrors
Windshield — Removal and Installation
Rear hatch glass
Rear quarter glass
Repair of heating grid lines of the rear hatch glass
Repair of the supply wire in the braid of the rear hatch glass heating
Front door glass
Rear door glass
Exterior rear view mirrors
Glass of the outside rear view mirror
General description of exterior finishing
Rear trim of the front side door glass frame
Roof Molding — Removal and Installation
Threshold panel molding
Mudguards — Removal and Installation
Front fender wheel opening molding
Rear wheel opening molding
Front side door lower molding
Rear side door lower molding
General description of the lower part of the body
Checking the installation angles (wheels). Checking the alignment (adjustment)
Engine mudguards
General description of bumpers and trim
Schematic diagram of the parking assistance system
Parking Assistance System Diagnostics
Front bumper trim
Front Bumper Energy Absorber
Front bumper shock absorber
Rear bumper trim
Rear bumper impact bar
Rear Cross Traffic Alert Unit
Rear Cross Traffic Alert Controller
Rear Cross Traffic Alert Sensor
General description of the front part of the body
Maintenance and lubrication of the front part of the body
Air intake grille panel sealing strip
Air intake grille panel
Hood — removal and installation
Hood hinges — removal and installation
Bonnet struts — removal and installation
Main bonnet latch support
Hood lock drive cable
Hood insulation — removal and installation
Radiator grille — removal and installation
Radiator grille guide
Front wheel arch trim
Front wing — removal and installation
Front engine shield
Front wing insulation
General description of the rear part of the body
Filler cap
Rear wheel arch trim
Doors and windows
General description and operation of doors
Schematic diagrams of locks and electric windows
Diagnostics of locks and electric windows
External window sealing strip
Front window trim
Rear window trim
Front door groove
Rear door groove
Door seal
Front door glass seal
Rear door glass seal
Front door opening seal
Rear door opening seal
Front door trim panel
Rear door trim panel
Door splash guard
Door lock retainer
Adjusting the door lock retainer
Front door lock
Front door exterior handle
Rear door outer handle
Door lock cylinder
Electric window control
Door assembly — removal and installation
Front glass holder
Rear window holder
Door open position lock
Lower door seal
General description of the roof and hatch
Schematic diagrams of the sunroof with electric drive
Sunroof Fault Diagnosis
Electric sunroof
Shaped upholstery of the passenger compartment ceiling
Sun visors with vanity mirror
Auxiliary handrails for the passenger
Electric sunroof control switch
Rear drop door
Rear Tailgate Post
Rear Tailgate Latch
Rear Tailgate Latch Lock
External handle of the rear hatch
Rear flap door sealer
Upper decorative molding for rear hatch glass
Side decorative molding for rear hatch glass
Rear tailgate lower trim
Rear Tailgate Glass Pillar
Rear Tailgate Glass Latch
Rear Tailgate Trim
Upper trim of the rear hatch
Electrical equipment
Equipment and devices
Electricity distribution diagram
Location and purpose of fuses
Wiring harness installation
Diagnosing electrical wiring faults
Audio signal wiring diagram
Diagnosing Horn Malfunctions
Dual sound signal devices
General description and operation of the instrument panel
Schematic and wiring diagrams of the instrument panel
Diagnostics of instrument panel faults
Instrument Cluster Diagnostic Trouble Codes
Cigarette lighter socket — removal and installation
Steering column opening stand in the dashboard
Ventilation nozzles in the instrument panel
Instrument panel compartment
Digital watch — removal and installation
Instrument cluster — removal and installation
Instrument cluster lighting/headlight range control/mirror control switch
Driver Information Center
Lower compartment of the instrument panel
Instrument panel — removal and installation
General description and operation of the audio system
Schematic and assembly diagrams of the audio system
Diagnosing audio system faults
Removing and installing the audio system
Remote control for audio system
Door speakers — removal and installation
Central speaker on the dashboard
Side window antenna unit
General description and operation of the remote anti-theft system
Diagnostics of malfunctions of lock control systems
RFA (Remote Function Activation) Receiver
Front door control and contact switches
Tailgate Control Switch
Tilt sensor — removal and installation
Security alarm sensor (shake)
Anti-theft alarm — removal and installation
General description and operation of the immobilizer
Diagnostics of the immobilizing anti-theft system
Immobilizer (PK3+) — removal and installation
Operation of the automatic cruise control system
Diagnostics of the automatic cruise control device
Automatic speed maintenance device switch
General description and operation of the body control system
Schematic and assembly diagram of the body controller
Body Controller Fault Diagnosis
Body Control Module (BCM) — Removal and Installation
Lighting and lamps
General description and operation of the lighting system
Lighting specifications
Schematic and assembly diagrams of the lighting system
Diagnostics of lighting system faults
Diagnostic Trouble Codes (DTC)
Headlights — removal and installation
Parking lights and front direction indicators
Rear combination lights
Additional central brake light
Side direction indicators
Fog lights
License plate lighting
Individual lighting plafond
Interior light
Front door step lighting
Instrument panel light
X-BCM Body Control Module
Windshield wipers and washers
General description and operation of the windshield wiper system
Schematic and assembly diagrams of windshield wipers
Diagnosing Windscreen Wiper Problems
Windscreen wiper arm
Windscreen wiper unit
Windshield wiper blade
Replacement wiper blade element
Windscreen washer reservoir
Windscreen washer pump
Windshield washer jets
Windshield Washer Hoses
Rear wiper lever
Electric rear wiper motor
Rear window washer nozzles
Rear wiper arm parking holder
Electrical circuits
How to read an electrical diagram
Information about connectors, ground connections and ground pads
Location of wire harnesses, connectors and ground connections
Electrical diagram of power supplies
Engine compartment relay and fuse box
Fuse box in engine compartment, additional (diesel only)
Fuse box on the dashboard
Engine starting and charging system
Electronic Engine Management Controller (ECM): ME7.9.9 (FAM II 2.4D)
Electronic Engine Management Controller (ECM): EDC16C39 (2.0 diesel)
Engine Control Module (ECM): E77 (HFV6 3.2D)
Transmission controller
Body Control Module (BCM)
Air conditioner electrical diagram
Automatic temperature control system
Air conditioning compressor circuit
Cooling system fan circuit
Heater Circuit-PTC: 2.0 Diesel (LLW)
Electrical diagram of headlights
Headlight switch circuit
Lighting and lighting control chain
Front and rear fog light circuit
Direction indicator and hazard warning light circuit
Stop lamp, high-mounted stop lamp (CHMSL), reverse lamp and mirror circuit ECM
Interior lighting circuit
Front and rear wiper chain
Front/rear window heating and exterior mirror heating circuit
Power Outside Rear View Mirrors (OSRV) and Mirror Folding Circuit
Electric window lift chain
Tailgate Glass Chain
Horn, auxiliary socket and cigarette lighter circuit
Driver Information Center and Clock Circuit
Door locking system chain
XBCM Controller Circuit
Electrical diagrams of the instrument cluster
Audio system and speaker chain
ABS (anti-lock braking system)
Airbag Circuit (Sensing and Diagnostic Module (SDM))
Sunroof chain
Speed-sensitive power steering (SSPS) chain
Parking Assist Controller Circuit
Clutch controller circuit
Cruise control system chain
RKE chain and immobilizer systems
Electrically adjustable seat system circuit
Heating mat chain
Trailer system chain
High Speed CAN Bus Circuit
Chevrolet Cruze 1 (2008-2016)
General information
User manual
General information about the car
Technical characteristics of cars
Underhood space of the car
Vehicle Passport Data
Car keys
Vehicle controls
Instrument cluster
Controls located on the steering wheel
Heating (air conditioning) and ventilation of the passenger compartment
Door locks and window lifters
Trunk lid
Seat belts
Adjusting the position of the front seats
Back seat
Using child seats
Adjusting the position of the steering wheel
Headlight range adjuster
Rear view mirrors
Interior lighting
Sun visors
Interior storage compartments
Opening the hood
Gearbox control
Safety rules and recommendations
Running in a car
Operation of the vehicle during the warranty period
Preparing the car for departure
Filling up a car with petrol
Using a jack
Towing a car
Features of wheel rim design
Features of tire design
Classification of tires
Tire markings
Tips for choosing tires
Tubeless tire repair
Tips for using wheels
Troubleshooting
The engine will not start
Fuel injection system faults
Idle speed is gone
Engine misfires
Diagnosis of engine condition by the appearance of spark plugs
The car moves in jerks
The car accelerates poorly
The engine stalled while driving
Oil pressure dropped
Engine overheating
The battery is not recharging
Starting the engine from external power sources
Electrical equipment faults
Extraneous knocking sounds appeared
Brake problems
Puncture and replacement of a wheel
Maintenance
Vehicle maintenance regulations
Safety rules
Checking the wheels
Checking the level and adding oil to the lubrication system
Checking the level and adding coolant
Checking the level and adding fluid to the brake master cylinder reservoir
Checking the level and adding fluid to the power steering reservoir
Checking the level and adding fluid to the washer reservoir
Checking external lighting fixtures
Tightening torques for critical threaded connections
Lubricants, lamps and candles
Power unit
Engine repair
Design Features of F16D and F18D Engines
Possible engine malfunctions, their causes and solutions
Removing and installing the decorative engine cover
Checking the compression in the cylinders
Removing and installing engine mudguards
Replacing the powertrain suspension mounts
Cleaning the crankcase ventilation system
Setting the piston of the first cylinder to the TDC position of the compression stroke
Checking the accessory drive belt
Replacement of auxiliary drive belt
Checking the timing belt
Replacing the timing belt and its tension roller
Removal, defect detection and installation of the flywheel
Replacing the cylinder head cover gasket
Replacing the cylinder head gasket
Replacing valve stem seals
Replacing camshaft seals
Replacing crankshaft seals
Replacing the oil pan seal
Replacing the intake manifold gasket
Replacing the exhaust manifold gasket
Removal, inspection and installation of camshafts
Replacing hydraulic compensators
Disassembly, repair and assembly of the cylinder head
Lapping valves
Removing and installing the engine
Disassembling the engine
Engine parts defect detection
Engine assembly
Design Features of F18D Engines
Checking and replacing the auxiliary drive belt of the F18D engine
Replacing and adjusting the timing belt of the F18D engine
Setting the piston of the first cylinder of the F18D engine to the TDC position of the compression stroke
Replacing oil and filter element of the F18D engine oil filter
Lubrication system
Design features of the engine lubrication system
Changing engine oil and oil filter
Removing and installing the oil pump
Oil pump repair
Cooling system
Features of the design of the engine cooling system
Possible malfunctions of the cooling system, their causes and methods of elimination
Checking the cooling system hoses and connections
Replacing the coolant
Removing and installing the electric fan of the radiator of the cooling system
Replacing the cooling system radiator
Replacing the water pump
Removing and installing the thermostat
Removing and installing the expansion tank
Exhaust system
Design features of the exhaust system
Replacing the exhaust system suspension cushions
Replacing the exhaust manifold
Removing and installing the catalytic converter
Replacing the inlet pipe
Replacing the main and additional mufflers
Removal and installation of thermal screens
Exhaust gas recirculation system
Removing and installing the exhaust gas recirculation valve
Supply system
Features of the design of the engine power supply system
Checking the pressure in the fuel system
Decreased pressure in the engine fuel system
Checking the tightness of fuel lines
Replacing the air filter element
Removing and installing the air filter housing
Removal, repair and installation of the fuel module
Replacing the fuel tank and its filler pipe
Removing and installing the fuel rail
Removal, inspection and installation of injectors
Removing and installing the throttle assembly
Removing and installing the accelerator pedal
Checking and replacing the pneumatic chamber of the intake manifold flap drive
Removing and installing the electromagnetic valve of the intake manifold flap drive
Fuel vapor recovery system
Removing and installing the fuel vapor recovery system canister
Removing, checking and installing the purge valve of the adsorber
Control system
Design features of the engine management system
Possible malfunctions of the engine management system
Checking ignition coils
Removing and installing ignition coils
Replacement and maintenance of spark plugs
Removal and installation of the electronic engine control unit
Checking and replacing engine management system sensors
Transmission
Clutch
Clutch design features
Possible clutch malfunctions, their causes and solutions
Checking and adjusting the clutch release pedal travel
Removing and installing the clutch
Replacing the clutch release drive slave cylinder with bearing
Replacing the clutch release master cylinder
Replacing the clutch release hydraulic hose and tube
Removing and installing the clutch pedal
Bleeding the clutch release hydraulic drive
Car gearbox
Features of the gearbox design
Possible malfunctions of a manual gearbox, their causes and methods of elimination
Automatic transmission diagnostics
Checking the level, topping up and changing the oil in a manual transmission
Checking the level and adding working fluid to the automatic transmission
Replacing gearbox drive seals
Removal and installation of a manual gearbox
Disassembly, assembly of gearbox, defect detection of parts
Secondary shaft repair
Primary shaft repair
Gearbox synchronizer repair
Gearbox differential repair
Replacing manual transmission control cables
Removing and installing the gearbox control lever joint
Front wheel drives
Design features of front wheel drives
Possible faults of front wheel drives, their causes and methods of elimination
Removing and installing front wheel drives
Replacement of constant velocity joints
Chassis
Front suspension
Features of the front suspension design
Possible faults of the front suspension, their causes and methods of elimination
Checking the technical condition of the front suspension parts on the car
Removing and installing the front suspension shock absorber
Repair of the front suspension shock absorber
Replacing the upper support of the front suspension shock absorber strut
Replacing the front suspension ball joint
Replacing the front suspension arm
Replacing the front suspension stabilizer bar
Replacing the front suspension stabilizer bar
Removing and installing the front suspension steering knuckle
Removing and installing the front suspension subframe
Checking and adjusting wheel alignment angles
Rear suspension
Features of the rear suspension design
Possible malfunctions of the rear suspension, their causes and methods of elimination
Replacing the rear shock absorber
Replacing the rear suspension spring
Replacing the rear wheel hub
Removing and installing the rear suspension beam
Steering
Features of the steering design
Possible malfunctions of power steering, their causes and methods of elimination
Inspection and testing of the steering system on the vehicle
Checking the free play (play) of the steering wheel
Removing and installing the steering wheel
Removing and installing the steering column cover
Removing and installing the steering column
Replacing the outer tie rod end
Replacing the steering rod
Replacing the working fluid and bleeding the power steering system
Replacing the power steering fluid reservoir
Replacing the steering gear
Checking and replacing the power steering pump drive belt
Replacing the power steering pump
Brake system
Features of the brake system
Possible malfunctions of the brake system, their causes and methods of elimination
Checking the efficiency of the braking system
Checking the tightness of the hydraulic brake drive
Checking the operation of the brake booster
Checking the degree of wear of brake pads and discs
Checking the parking brake
Bleeding the hydraulic brake system
Replacing brake fluid
Replacing the brake master cylinder reservoir
Replacing the master brake cylinder
Replacing brake hoses
Replacing brake lines
Removing and installing the brake pedal
Replacing the brake pads of the front wheel brake mechanism
Replacing the front wheel brake caliper assembly
Replacing the brake disc of the front wheel brake mechanism
Replacing the brake pads of the rear wheel brake mechanism
Replacing the rear wheel brake caliper assembly
Replacing the brake disc of the rear wheel brake mechanism
Adjusting the parking brake
Replacing the parking brake cables
Removing and installing the parking brake lever
Body
Exterior (external elements)
Features of the body design
Removing and installing mudguards
Removing and installing the front bumper
Removing and installing the rear bumper
Removing and installing the front wing
Removing and installing the air intake box grille
Removing and installing the hood
Removal, installation and adjustment of the hood lock and its drive
Removing and installing the outside mirror
Windshield wiper blade replacement
Replacing windshield wiper arms
Removing and installing the windshield wiper mechanism
Car body care
Control dimensions of the body
Interior (internal elements)
Removing and installing the front seat
Removing and installing the rear seat
Removing and installing the floor tunnel lining
Removing and installing the interior mirror
Replacing handrails
Features of the instrument panel design
Removing and installing the instrument panel
Removal and installation of interior trim
Removing and installing trunk trims
Doors, covers and windows
Removing and installing the front door trim
Front door glass replacement
Replacing the front door window regulator
Replacing the front door outer handle
Replacing the front door lock
Replacing the inner handle of the front door lock drive
Removing and installing the front door
Replacing the front door opening limiter
Removing and installing the rear door trim
Rear door glass replacement
Replacing the rear door window regulator
Replacing the outer rear door handle
Replacing the inner handle of the rear door lock actuator
Replacing the rear door lock
Replacing the rear door opening limiter
Removing and installing the trunk lid trim
Removing and installing the decorative trim on the trunk lid
Replacement of the lock, latch and trunk lid release button
Removing and installing the trunk lid
Removing and installing the fuel tank filler pipe hatch cover
Replacement of fixed body glazing
Heating and air conditioning
Features of the heating system
Features of the air conditioning system
Features of the ventilation system
Safety rules for repair and maintenance of air conditioning systems
Removing refrigerant from the air conditioning system
Replacing the sealing rings
Features of air conditioning compressor operation
Removing and installing the air conditioning compressor pressure regulator
Removing and installing the air conditioning compressor
Replacing the drive pulley bearing
Replacing the compressor clutch solenoid
Replacing the condenser
Replacing the filter element of the receiver-dryer
Replacing the thermostatic valve
Replacing the pressure sensor
Replacing the cabin air filter
Removing and installing the heater fan
Removing and installing the control unit
Security systems
Features of the anti-lock braking system (ABS)
Replacing wheel speed sensors
Design features of the passive safety system (SRS)
Removing and installing the driver's airbag
Checking the electrical connector of the front passenger airbag module
Removing and installing the front passenger airbag
Replacing the front seat belt
Replacing the rear seat belt
Removal and installation of the electronic control unit of the passive safety system
Electrical equipment
Equipment and devices
Features of the design of electrical equipment
Diagnostics of faults of on-board electrical equipment
Location of fuses, fuse links, relays and their replacement
Removal and installation of mounting blocks
Ignition switch (lock)
Replacing the ignition switch (lock) contact group and immobilizer controller
Removing and installing the ignition switch (lock)
Windscreen wiper motor gearbox replacement
Replacing the washer pump
Removing and installing the washer reservoir
Replacing the electric window control switch unit
Replacing the front door window lifter motor reducer
Removing and installing the electric motor of the radiator fan of the cooling system
Removing and installing the air conditioning fan motor
Electrically heated rear window glass
Features of the instrument cluster design
Removing and installing the instrument cluster
Replacing the exterior lighting switch
Replacing the hazard warning switch
Replacing the central lock switch
Features of the car audio system
Removing and installing the head unit of the audio system
Removing and installing speakers of the acoustic system
Power devices
Features of the battery design
Battery maintenance
Possible faults of the battery
Checking the battery charge level
Charging the battery
Removing and installing the battery
Design Features of the Generator
Possible generator faults
Removing and installing the generator
Replacing the generator pulley
Generator repair
Features of the starter design
Possible starter malfunctions
Removing and installing the starter
Starter repair
Lighting and signaling
Lighting, light and sound signaling
Possible malfunctions of lighting and light signaling
Checking and adjusting headlights
Replacing lamps
Headlight replacement
Replacing the rear light located on the wing
Removing and installing the rear light located on the trunk lid
Replacing an additional brake light
Replacing the side turn signal
Replacing steering column switches
Replacing the sound signal
Electrical circuits
Designations on electrical equipment diagrams
Scheme 1. Anti-lock braking system (ABS)
Scheme 2. Door lock switch
Scheme 3. Air temperature sensors
Scheme 4. Ignition switch (without central door locking)
Scheme 5. Additional heater of the heating system
Scheme 6. Ignition switch (with central door locking)
Scheme 7. Oxygen concentration sensors
Scheme 8. Absolute pressure and coolant temperature sensors
Scheme 9. Interior temperature and lighting sensors
Scheme 10. Car audio system
Scheme 11. Signal lamps in the instrument panel
Scheme 12. Cruise control system
Scheme 13. Cigarette lighter and socket for connecting additional equipment
Scheme 14. Interior lighting lamps
Scheme 15. Sound signal
Scheme 16. External lighting of the car
Scheme 17. General-Media Local Area Network (GMLAN)
Scheme 18. Mounting blocks and battery
Scheme 19. Steering wheel controls
Scheme 20. Ignition system
Scheme 21. Windscreen wiper
Scheme 22. Headlight beam corrector
Scheme 23. Engine cooling system
Scheme 24. Steering wheel angular displacement sensors, accelerator pedal position sensors and ABS hydro-electronic module
Scheme 25. Engine power supply system
Scheme 26. Ignition and charging system of the storage battery
Scheme 27. Automatic transmission control system
Scheme 28. Car windshield washers
Scheme 29. Air conditioning compressor
Scheme 30. Air conditioning system
Scheme 31. Electric fans of the heating (air conditioning) and ventilation systems of the passenger compartment
Scheme 32. Car headlights
Scheme 33. Mounting block in the instrument panel
Scheme 34. Mounting block in the engine compartment
Scheme 35. Power distribution
Scheme 36. Control unit for heating, air conditioning and ventilation system
Scheme 37. High-speed data network (GMLAN)
Scheme 38. Anti-lock braking system (ABS) with electronic stability program (ESP)
Scheme 39. Anti-theft alarm
Chevrolet Lacetti 1 (2002-2009)
General information
User manual
Towing a car
Jump starting the engine from another car's battery
Wheel replacement
Operation of tires
Replacement of outdoor lighting lamps
Vehicle Passport Data
Lamps used in the car
Fuels, lubricants and operating fluids used
The arrangement of controls and instruments of a sedan car
The arrangement of controls and instruments of cars with a hatchback or station wagon body
Car keys, central locking, doors, hood
Ignition switch
Instrument cluster
Adjustment of front seats, steering column, seat belts
Steering column switches, switches, headlight corrector, instrument lighting brightness adjustment
Floor Tunnel Controls
Electric windows
Rear view mirrors
Control unit for heating, ventilation and air conditioning systems
Sound reproduction system
Maintenance
Location of the main units and assemblies of the car
Vehicle check
Checking the condition of wheels and tires
Checking the fluid level in the windshield washer reservoir
Replacing windshield and tailgate glass wiper blades
Checking the oil level in the engine oil pan
Changing engine oil and oil filter
Checking the level and adding coolant
Replacing the coolant
Checking the level and adding oil to a manual transmission
Checking the fluid level in the automatic transmission
Checking the fluid level in the brake and clutch hydraulic reservoir
Replacing fluid in hydraulic brake and clutch drives
Bleeding the hydraulic brake system
Checking the level of working fluid in the power steering reservoir
Adjusting the parking brake
Replacement of auxiliary drive belt
Checking the condition and replacing spark plugs
Replacing the fuel filter
Replacing the air filter element
HVAC system filter replacement
Checking the condition of the chassis and transmission
Checking the condition of the steering
Checking the condition of the brake system
Adjusting the direction of the headlight beams
Troubleshooting
Tools used in car repair
Tightening torques for critical threaded connections
Power unit
Engine repair
Engine structure
Checking the condition and replacing the timing belt
Replacing the camshaft seal
Replacing the cylinder head cover gasket
Removing camshafts and hydraulic valve lifters
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Removing the low oil pressure sensor
Replacing the powertrain mounts
Removing and installing the engine
Replacing the auxiliary drive belt tensioner roller
Control system
Engine management system device
Removing the electronic control unit
Removing the crankshaft position sensor
Removing the phase sensor
Removing the coolant temperature sensor
Removing the absolute air pressure sensor in the intake manifold
Removing the engine intake air temperature sensor
Removing the vehicle speed sensor and its drive
Removing the knock sensor
Removing the oxygen concentration control sensor
Removing the diagnostic oxygen concentration sensor
Supply system
Engine power supply system device
Removing and disassembling the fuel module
Removing the fuel rail and injectors
Removing the air filter
Removing the throttle assembly
Removing the intake manifold
Removing the filler pipe
Removing the fuel tank
Removing the fuel vapor recovery system canister
Removing the purge valve of the adsorber
Replacing the throttle cable
Removing the recirculation valve
Removing the valve and vacuum reservoir of the variable intake tract system
Cooling system
Engine cooling system device
Removing and checking the thermostat
Removing the expansion tank
Removing the radiator fan
Removing the radiator
Removing the coolant pump
Removing the low speed fan resistor
Exhaust system
Exhaust system device
Replacing the exhaust system suspension cushions
Removing the intermediate pipe
Removing the catalytic converter
Removing the exhaust manifold
Replacing the additional muffler
Replacing the main muffler
Transmission
Clutch
Clutch device
Adjusting the Clutch Pedal Travel
Bleeding the clutch hydraulic drive
Replacing the clutch basket and driven disc
Removing the clutch master cylinder
Replacing the clutch hydraulic hose
Removing the hydraulic drive slave cylinder assembly and clutch release bearing
Manual gearbox
Mechanical gearbox device
Adjusting the gearbox control drive
Gearbox oil change
Removing the gearbox
Removing the gearshift drive
Replacing the front wheel drive oil seal
Removing the gear shift control mechanism
Front wheel drives
Front wheel drive device
Removing the front wheel drives
Removing the outer hinge
Removing the inner joint
Chassis
Front suspension
Front suspension device
Removing the anti-roll bar
Replacing the anti-roll bar cushions, removing the bar
Removing the shock absorber strut and disassembling it
Removing the lever
Replacing the front wheel hub bearing
Removing the subframe
Replacing the wheel hub stud
Rear suspension
Rear suspension device
Removing the anti-roll bar
Replacing the anti-roll bar cushions, removing the bar
Removing the shock absorber strut and disassembling it
Removing the trailing arm
Removing the front wishbone
Removing the rear wishbone
Removing the subframe
Removing the wheel hub
Steering
Steering device
Removing the steering wheel
Removing the steering column
Replacing the tie rod end
Replacing the steering gear cover
Removing the steering gear
Removing the steering rod
Removing the power steering pump
Bleeding the power steering system
Removing the power steering reservoir
Removing the intermediate steering shaft
Brake system
The structure of the braking system
Replacing the brake pads of the front wheels
Replacement of protective covers and sealing rings of pistons of brake cylinders of front and rear wheels
Replacing the brake pads of the rear wheels
Removing the front wheel brake disc
Removing the rear wheel brake disc
Replacing the parking brake pads
Removing the master brake cylinder
Removing the brake booster
Replacing the front brake hose
Replacing the rear wheel brake hose
Removing the parking brake system components
Removing the ABS unit
Removing wheel speed sensors
Body
Repair of body elements
Car body structure
Removing the radiator grille
Removing the engine compartment mudguards
Removing the front wheel arch liners
Removing the hood lock, replacing the lock drive cable
Removing the hood
Removing the front bumper
Removing the rear bumper
Removing the outside rearview mirror
Removing the front door trim
Removing the front door glass
Removing the front door electric window mechanism
Removing the inside front door handle
Removing the lock cylinder and the outer handle of the front door
Removing the door lock
Removing the rear door trim
Removing the rear door glass
Removing the rear door window lift mechanism
Removing the inner rear door handle
Removing the outer rear door handle
Removing the rear door lock
Removing the trunk trim
Removing the trunk lid trim
Removing the cylinder mechanism of the luggage compartment door lock
Removing the tailgate lock
Removing the electric drive of the luggage compartment door lock
Removing the rear section of the floor tunnel trim
Removing the front section of the floor tunnel lining
Removing the lower instrument panel trim
Removing the glove compartment
Removing the instrument panel
Heating and air conditioning
Heating, ventilation and air conditioning system
Removing the heating, ventilation and air conditioning control unit
Removing the heater fan
Removing the electronic speed controller of the heater fan motor
Removing the air conditioning compressor
Removing the condenser and air conditioner receiver
Removing the heater
Removing the heater radiator
Removing the recirculation flap drive
Removing the evaporator
Electrical equipment
Engine electrics
Removing the battery
Removing the generator
Disassembling the generator
Removing the starter
Disassembling the starter
Lighting and lamps
Removing the headlight
Replacing the bulbs in the headlight
Replacing a bulb in a fog light
Removing the fog light
Removing the side turn signal, replacing the bulb
Removing the reverse light switch
Replacing the bulbs in the rear light, removing the light
Replacing the bulb in the additional brake light
Removing the rear license plate light, replacing the bulb
Replacing the interior light bulb
Replacing the individual lighting lampshade
Replacing the lamp in the trunk light, removing the light
Replacing the bulb in the glove compartment light, removing the light
Equipment and devices
Electrical equipment of a car
Replacing fuses and relays
Replacing the contact group, immobilizer control unit and ignition switch
Removing the steering column paddle shifters, coil cable drum and switch connector
Removing the sound signal
Removing the windshield wiper
Removing the tailgate glass wiper
Removing the windshield and tailgate glass washer pump
Removing the instrument cluster, replacing the bulbs
Removing the airbag control unit
Removing the front speakers of the audio system
Removing the rear speakers of the audio system
Removing the brake light switch
Removing the headlight beam direction and instrument and control illumination brightness regulator unit
Removing the hazard warning switch
Removing the central locking control unit
Removing the watch
Removing the head unit of the audio system
Electrical circuits
Generator and starter connection diagram
Wiring diagram of the fuse box in the passenger compartment
Schematic diagram of the electronic engine management system with the MR-140 control unit
Schematic diagram of the electronic engine management system with the HV-240 control unit
Electronic engine management system diagram with Sirius D4 control unit
Automatic transmission electronic control system diagram (with MR-140 or HV-240 ECU)
Automatic transmission electronic control system diagram (with Sirius D4 ECU)
Heating, ventilation and air conditioning system connection diagram
Wiring diagram of the air conditioning system with automatic control
Engine Cooling System Fan Wiring Diagram
Wiring diagram for the main and additional fans of the engine cooling system with the Sirius D4 ECU
Wiring diagram for headlights and headlight beam direction controller
Wiring diagram for instrument cluster illumination, switches, ashtray, clock and audio system
Wiring diagram for instrument cluster illumination, switches, ashtray, clock and audio system without instrument illumination brightness control
Side light connection diagram
Trunk lighting and sound signal connection diagram
Wiring diagram for fog lights and fog lamps in the rear lights
Wiring diagram for direction indicators and hazard warning lights
Brake and Reverse Light Switch Wiring Diagram (Sedan and Station Wagon)
Brake and Reverse Light Switch Wiring Diagram (Hatchback)
Interior lighting wiring diagram
Wiring diagram of the clock, cigarette lighter and socket
Windshield wiper and washer circuit diagram (sedan, without rain sensor)
Wiring diagram for windshield and rear window wipers and washers (hatchback and station wagon, without rain sensor)
Windshield wiper and washer circuit (sedan, with rain sensor)
Wiring diagram for windshield and rear window wipers and washers (hatchback and station wagon, with rain sensor)
Engine start blocking circuit (immobilizer)
Rear window and exterior rear view mirror heating circuit diagram
Wiring diagram for electrically operated exterior rear view mirrors
Warning signal wiring diagram
Wiring diagram for front door electric windows
Wiring diagram for front and rear electric windows
Power Steering Control System Wiring Diagram
Central locking connection diagram
ABS Control Unit Wiring Diagram
Instrument cluster wiring diagram
Sound system connection diagram
Chevrolet Lanos T150 (2002-2009)
General information
User manual
Overall dimensions of the Chevrolet Lanos
Technical characteristics of the car
Passport data of the Chevrolet Lanos car
Chevrolet Lanos Design Options
Location of controls and instruments
Instrument cluster
Car keys, central locking
Ignition switch (lock)
Heating, ventilation and air conditioning control unit
Headlight beam direction regulator
Location of switches
Steering column switches
Rear view mirrors
Wheels and tires
Features of winter operation
Changing a wheel on the road
Replacement of outdoor lighting lamps
Starting the engine from another car's battery (jump starting)
Towing a car
Maintenance
Safety precautions during maintenance and repair
Location of the main units and assemblies of the car
Vehicle check
Maintenance schedule
Checking the condition of wheels and tires
Checking the fluid level in the windshield washer reservoir
Replacing Windshield Wiper Blades
Checking the oil level in the engine oil pan
Changing engine oil and oil filter
Replacing the coolant
Checking the level and adding oil to the gearbox
Replacing fluid in hydraulic brake and clutch drives
Bleeding the hydraulic brake system
Adjusting the parking brake
Replacing the alternator drive belt
Checking the condition and replacing the air conditioning compressor drive belt
Checking the condition and replacing spark plugs
Replacing the fuel filter
Replacing the air filter element
Adjusting the rear wheel bearings
Adjusting the direction of the headlight beams
Tightening torques for critical threaded connections
Fuels, lubricants and operating fluids used
Troubleshooting
Table of engine and its systems faults
Compression measurement
Checking the starter circuit
Checking the ignition coil and its circuits
Checking the crankshaft position sensor and its circuits
Checking the throttle position sensor and its circuits
Checking the phase sensor and its circuits
Checking the coolant temperature sensor and its circuits
Checking the intake manifold air temperature sensor
Checking the speed sensor
Checking the Manifold Absolute Pressure Sensor
Checking injectors and their control circuits
Checking the pressure in the engine fuel system
Checking the fuel pump activation circuit
Transmission, chassis, steering and braking system
Electrical equipment fault table
Power unit
Engine repair
Engine structure
Replacing the cylinder head cover gasket
Checking the condition and replacing the timing belt
Replacing the camshaft seal
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Replacing the low oil pressure sensor
Removing the powertrain supports
Removing and installing the engine
Control system
Engine management system device
Removing the electronic control unit
Removing the crankshaft position sensor
Removing the phase sensor
Removing the coolant temperature sensor
Removing the throttle position sensor
Removing the Manifold Absolute Pressure Sensor
Removing the intake manifold air temperature sensor
Removing the vehicle speed sensor
Removing the knock sensor
Removing the Rough Road Sensor
Removing oxygen concentration sensors
Removing the ignition coil
Supply system
Engine power supply system device
Removing and disassembling the fuel module
Removing the fuel rail and injectors
Removing the fuel pressure regulator
Removing the air filter
Removing the idle speed control valve
Removing the throttle assembly
Removing the intake manifold
Removing the fuel vapor recovery system canister
Removing the purge solenoid valve of the adsorber
Replacing the throttle cable
Removing the exhaust gas recirculation valve
Cooling system
Cooling system
Removing and checking the thermostat
Removing the expansion tank
Removing the radiator fans
Removing the radiator
Removing the coolant pump
Removing the coolant temperature gauge sensor
Exhaust system
Exhaust system device
Replacing the exhaust system suspension cushions
Removing the intermediate pipe
Removing the catalytic converter
Removing the exhaust manifold
Replacing the additional muffler
Replacing the main muffler
Transmission
Clutch
Clutch device
Adjusting the Clutch Pedal Travel
Bleeding the clutch hydraulic drive
Removing the clutch master cylinder
Removing the clutch hydraulic slave cylinder
Removing the clutch release mechanism
Replacing the clutch basket and driven disc
Car gearbox
Gearbox device
Adjusting the gearbox control drive
Gearbox oil change
Removing the gearbox
Front wheel drives
Front wheel drive device
Removing the front wheel drives
Removing the outer hinge
Removing and disassembling the inner joint
Chassis
Front suspension
Front suspension device
Removing the shock absorber strut and disassembling it
Replacement of anti-roll bar elements
Removing the lever
Replacing the silent block and cushion of the front suspension arm
Replacing the front wheel hub bearing
Rear suspension
Rear suspension device
Removing the shock absorber
Removing the spring
Removing the rear anti-roll bar
Replacing the silent block of the beam lever
Removing the rear suspension beam
Replacing rear wheel bearings
Steering
Steering device
Replacing the outer tie rod end
Removing the steering wheel
Removing the steering column
Removing the steering gear
Removing the steering rod
Replacing the steering gear cover
Removing the power steering pump
Bleeding the power steering system
Brake system
The structure of the braking system
Replacing the brake pads of the front wheels
Replacing the protective cover and sealing ring of the front wheel brake piston
Replacing the brake pads of the rear wheels
Removing the master brake cylinder
Removing the brake booster
Replacing the front brake hose
Replacing the front wheel brake disc
Replacing the rear wheel brake cylinder
Replacing the rear wheel brake hose
Removing the parking brake system components
Removing the fluid pressure regulators in the rear wheel brake mechanisms
Body
Repair of body elements
Description of the body structure
Removing mudguards
Removing mudguards and front wheel arch liners
Removing the hood lock
Removing the front bumper
Removing the rear bumper
Removing the outside rearview mirror
Removing the front door trim
Removing the front door glass
Removing the front door electric window mechanism
Removing the lock, lock cylinder mechanism, outer and inner front door handles
Removing the rear door trim
Removing the rear door glass
Removing the rear door window lift mechanism
Removing the lock, inner and outer handles of the rear door
Removing the trunk lid lock
Removing the floor tunnel lining
Removing the instrument panel
Heating and air conditioning
Heating, ventilation and air conditioning system
Removing the heating, ventilation and air conditioning control unit
Removing the heater fan
Removing the additional heater fan resistor
Electrical equipment
Engine electrics
Electrical equipment of a car
Removing the battery
Removing the generator
Disassembly and assembly of the generator
Removing the starter
Disassembling the starter
Lighting and lamps
Replacing the bulbs in the headlight
Removing the headlight
Removing the headlight beam direction adjuster motor-reducer
Replacing a bulb in a fog light
Removing the fog light
Removing the side turn signal, replacing the bulb
Removing the reverse light switch
Replacing the bulbs in the rear light, removing the rear light
Replacing the bulb in the additional brake light
Removing the rear license plate light, replacing the bulb
Replacing the bulb in the interior light, removing the light
Replacing the lamp in the trunk light, removing the light
Lamps used in the car
Equipment and devices
Replacing fuses and relays
Replacing the contact group and cylinder mechanism of the ignition switch
Removing the steering column paddle shifters, coil cable drum and switch connector
Removing the sound signal
Removing the windshield wiper
Removing the windshield washer pump and reservoir
Removing and disassembling the instrument cluster
Removing the driver's airbag
Electrical circuits
Engine starting circuit
Engine Management System Diagram
Side light connection diagram
Wiring diagram for headlights and headlight beam direction controller
Wiring diagram for fog lights and fog light bulb in left rear light
Wiring diagram for fog light bulb in left rear light
Wiring diagram for direction indicators and hazard warning lights
Brake Light Switch Wiring Diagram
Wiring diagram of cigarette lighter and ashtray light
Instrument cluster wiring diagram
Rear window heating circuit diagram
Central locking connection diagram
Wiring diagram of the right outside rearview mirror with electric drive
Sound system connection diagram
Wiring diagram for interior and trunk lighting
Reverse light lamp wiring diagram
Wiring diagram for warning signal and clock
Windshield wiper and washer circuit diagram
Driver Airbag Wiring Diagram
Sound signal connection diagram
Chevrolet Niva 1 (2002-2016)
General information
Vehicle device
Car keys
Doors
Seats
Adjusting the position of the steering wheel
Seat belts
Safety of infants and small children
Airbags
Salon equipment
Hood
Fuel tank cap
Instrument panel
Instrument cluster
Pushbutton switches
Regulators
Control lamp block
Steering column switches
Ignition switch
Electronic anti-theft system
Controlling the switching on/off of rear fog lights
Electric window control
Transmission control levers
Cabin ventilation control
Interior heating
Protecting glass from fogging and freezing
Air conditioner
Main parameters and dimensions
Filling volumes
Main adjustment and control parameters
Passport details
User manual
Installation of license plates
Basics of safe vehicle operation
Starting the engine
Vehicle movement
Braking and parking
Towing a car
Maintenance
Engine lubrication system
Engine cooling system
Brake system
Clutch release hydraulic drive
Power steering
Battery
Washer fluid
Spark plugs
Tire care
Wheel replacement
Replacing fuses
Car body care
Replacing lamps
Car storage
Fuels and lubricants and operating fluids
Lamps used in the car
Power unit
Engine repair
Cross and longitudinal sections of the engine
Possible malfunctions, their causes and methods of elimination
Removing and installing the engine
Disassembling the engine
Engine assembly
Engine running-in after repair
Checking the engine on a car after repair
Cylinder block
Connecting rod and piston group
Crankshaft and flywheel
Cylinder head and valve mechanism
Camshaft and its drive
Cooling system
Cooling system device
Checking the level and density of the liquid in the cooling system
Filling the cooling system with coolant
Adjusting the tension of the water pump drive belt and the power steering pump drive belt
Adjusting the tension of the auxiliary drive belt
Coolant pump
Thermostat
Radiator — removal and inspection
Lubrication system
Oil pump drive device
Oil change
Determining oil consumption
Oil pump
Oil pump drive shaft and gears
Engine crankcase ventilation system
Power and exhaust system
Power supply system. General information
Fuel tank
Gasoline vapor recovery system
Main malfunctions of the gasoline vapor recovery system
Removing the adsorber
Installation of adsorber
Exhaust system
Transmission
Clutch
Features of the clutch device
Possible malfunctions, their causes and methods of elimination
Bleeding the clutch hydraulic drive
Removing and installing the clutch
Checking the technical condition and checking the clutch
Removing and installing the master and slave cylinders of the clutch release drive
Disassembly, inspection, repair and assembly of the master and slave cylinders
Car gearbox
Gearbox device
Possible malfunctions, their causes and methods of elimination
Removing and installing the gearbox
Disassembly and assembly of the gearbox
Checking the technical condition
Transfer case
Transfer case device
Possible malfunctions, their causes and methods of elimination
Methodology for determining the causes of vibration of the transfer case and the body floor (in the area of the front seats)
Removing and installing the transfer case
Disassembly and assembly
Checking the technical condition
Transfer case testing
Removing and installing axle shafts
Checking the technical condition of the axle shafts
Axle shaft bearing retaining ring
Assembly of the axle shaft
Measuring the axial free play of the axle shaft on a vehicle
Rear axle gearbox device
Determining gearbox faults by noise
Removing the gearbox
Installing the gearbox
Disassembling the gearbox
Checking the technical condition of gearbox parts
Gearbox assembly
Installation and adjustment of the drive gear of the gearbox
Adjusting the bearings of the drive gear of the gearbox
Installing the differential box
Preload of differential box bearings and adjustment of lateral clearance in the engagement of final drive gears
Checking the contact of the working surface of the gear teeth of the main transmission of the reducer
Replacing the gearbox pinion seal
Cardan gear
Cardan transmission device
Possible malfunctions, their causes and methods of elimination
Removing and installing the cardan shaft
Checking the technical condition without disassembling
Disassembling the cardan transmission
Checking the technical condition
Assembly of the cardan transmission
Rear axle
Rear axle device
Possible malfunctions, their causes and methods of elimination
Removing and installing the rear axle
Disassembly and assembly of the rear axle
Checking the rear axle beam
Rear axle beam straightening
Front axle
Front axle design
Possible malfunctions, their causes and methods of elimination
Removing and installing the front wheel drive shaft
Disassembling the front axle
Checking the technical condition
Front axle assembly
Front wheel drive device
Possible faults of the front wheel drive, their causes and methods of elimination
Removing and installing the front wheel drive
Disassembly and assembly of the front wheel drive
Chassis
Suspension and shock absorbers
Possible malfunctions of wheel suspensions, their causes and methods of elimination
Front suspension device
Determining the condition of the front suspension parts
Checking and adjusting the front wheel alignment angles
Checking and adjusting the clearance in the front wheel hub bearings
Replacing grease in front wheel hub bearings
Wheel balancing
Removing and installing the front suspension
Disassembly and assembly of front suspension units
Checking the technical condition of the front suspension
Replacement of rubber-metal hinges
Rear suspension device
Removing and installing the rear suspension
Checking the technical condition of the rear suspension
Shock absorber device
Checking shock absorbers on a stand
Steering
Steering device
Possible malfunctions, their causes and methods of elimination
General inspection
Checking the ball joints of the steering rods
Technical characteristics of the power steering mechanism
Removing and installing the power steering gear
Checking and adjusting the power steering mechanism
Technical characteristics of the power steering pump
Checking the power steering pump characteristics
Removing and installing the power steering pump
Removing and installing the steering shaft with bracket
Steering linkage rods and ball joints
Pendulum lever with bracket
Removing and installing the steering wheel for the 55 configuration
Brake system
The structure of the braking system
Possible malfunctions, their causes and methods of elimination
Checking pipelines and connections
Checking the performance of the vacuum booster
Adjusting the position of the brake light switch
Adjusting the parking brake
Checking the performance of the pressure regulator
Adjusting the pressure regulator drive
Removing air from the hydraulic drive
Clutch and brake pedal bracket
Vacuum brake booster
Brake master cylinder
Front brake device
Removing and installing the front brake
Disassembling and assembling the front brake
Checking the thickness of the front brake disc
Checking the runout of the front brake disc
Replacing the front brake pads
Rear brake device
Removing and disassembling the rear brake
Assembly and installation of the rear brake
Disassembly and assembly of rear brake wheel cylinders
Checking the rear brake components
Checking the rear brake wheel cylinders on the stand
Rear brake pressure regulator
Parking brake
Body
Exterior (external elements)
Features of the body structure
Possible malfunctions, their causes and methods of elimination
The structure of the body frame and its sections
Repair of damaged bodywork
Repair of deformed surfaces of body parts
Galvanized metal body
Removing and installing the front wing
Polishing of paintwork
Repainting the body with synthetic enamel
Painting of individual body parts
Anti-corrosion protection of the body
Preparation and anti-corrosion treatment of hidden cavities
Restoration of anti-corrosion and anti-noise coating of the underbody and wheel arches
Elimination of corrosion of welded joints, flanges, and body part connection points
Body sealing
Removal, installation and adjustment of the hood position
Removing and installing bumpers
Removing the front bumper for the 55 configuration
Installation of beam and front bumper for assembly 55
Disassembly and assembly of the front bumper for the 55 configuration
Removing the rear bumper assembly for the 55 configuration
Removing the rear bumper beam for the 55 configuration
Installation of beam and rear bumper for assembly 55
Disassembly and assembly of the rear bumper for the 55 configuration
Disassembly and assembly of the front door
Adjusting the front door lock
Disassembling and assembling the rear door
Disassembly and assembly of the tailgate
Body geometry: gaps, openings, joints
Basic attachment points of transmission units
Front of the body
Tailgate opening
Rear of the body
Welding tailgate hinges
Welding side door hinges
Welding the studs for fastening the threshold trim
Interior (internal elements)
Removing and installing the instrument panel
Removing the interior equipment of the car
Removing and installing front seats
Removing and installing the rear seat
Windscreen washers
Removing and installing the windshield
Windshield installation
Side glass replacement
Tailgate glass replacement
Removing car body upholstery
Removing the shield and front wing cover
Removing the shield and front wing cover for assembly 55
Removing and installing the gearshift lever and transfer case for the 55 configuration
Removing and installing the gearbox and transfer case handle inserts for the 55 configuration
Removing and installing the floor tunnel lining for assembly 55
Removing and installing roof trim for trim level 55
Removal and installation of right/left roof rails for configuration 55
Removing and installing roof brackets for assembly 55
Removing car body trims and moldings
Removing and installing floor sill fairings for assembly 55
Removal and installation of front and rear wheel arch trims for assembly 55
Removing and installing front seat belts
Removing the rear seat belts
Removing and installing the interior rearview mirror
Ventilation and heating
Interior ventilation
Removing and installing the heater
Operating principle and main components
Air Conditioning Control
Air conditioning system diagnostics
Possible malfunctions, their causes and methods of elimination
Removing and installing the compressor
Removing and installing the capacitor
Removing and installing the evaporator
Removing and installing the receiver-dryer
Electrical equipment
Power devices
Battery specifications
Possible battery malfunctions, their causes and methods of elimination
Bringing a dry-charged battery into working condition
Checking the battery electrolyte level
Checking the battery discharge level
Charging the battery
Generator specifications
Features of the generator device
Possible generator malfunctions, their causes and methods of elimination
Testing the generator on the bench
Checking the generator with an electronic oscilloscope
Checking the excitation winding of the generator rotor
Checking the generator stator
Checking the diodes of the generator rectifier block
Checking additional generator diodes
Checking the generator voltage regulator
Checking the Generator Capacitor
Removing and installing the generator
Disassembling the generator
Replacing the voltage regulator or generator brushes
Replacing generator rotor bearings
Replacing additional generator diodes
Technical characteristics of the starter
Features of the starter device
Possible starter malfunctions, their causes and methods of elimination
Checking the starter on the stand
Removing and installing the starter
Disassembling and assembling the starter
Checking the technical condition of starter parts
Spark plugs
Lighting and appliances
Wires and fuses
Mounting block
Ignition switch
Lighting and light signaling: features of the device
Possible malfunctions, their causes and methods of elimination
Headlight adjustment
Adjusting fog lights
Replacing lamps
Headlight corrector motor reducer
Steering column switch
Headlight relay
Direction indicator and hazard warning flasher relay
Data for checking the electric motor
Sound signal
Features of the windshield wiper device
Possible malfunctions of the windshield wiper, their causes and methods of elimination
Removing and installing the windshield wiper
Windshield wiper gear motor test data
Windshield wiper relay
Rear window cleaner
Removing and installing the rear window wiper
Features of the heater fan electric motor
Data for checking the heater fan motor
Possible malfunctions of the heater fan electric motor, their causes and methods of elimination
Exterior mirror control system
Heated exterior mirrors and rear window
Front seat heating system
Electric windows front doors
Data for checking the motor reducer of the front door electric windows
Door locking system
Data for checking the gear motor of the door locking system
Features of the instrument cluster
Possible malfunctions of the instrument cluster, their causes and methods of elimination
Removal and installation, checking of the instrument cluster
Checking the sensors of control devices
Immobilizer
Remote control system for electrical package «Norma»
Electrical package control unit — removal and installation
Replacing the battery of the key with the remote control
Chevrolet Tahoe 1 (1992-2000)
General information
User manual
Introduction to the Chevrolet Tahoe Service Manual
Reference data on models
Car symbols
Seats and seat controls
Power driver's seat (if equipped)
Front seat backrest tilt
Seat back and chair latches (2-door version)
Free access to seats (2-door version)
Folding the rear seat
Rear Seat Access (Suburban Second Seat)
Rear Seat Removal (Suburban Third Seat)
Returning the rear seat to its place
How does an airbag system work?
Keys and locks
Ignition key positions
Starting a gasoline engine
Coolant heater (option)
Driving a car with an automatic transmission
Transfer case with manual control
Electronically controlled transfer case (if equipped)
Handbrake
Moving the gear lever to PARK (P)
Moving the gearshift lever from the PARK (P) position
Glass and window lifters
Main levers and switches
Cruise control (if equipped)
External lighting control
Indoor lamps
Adjusting mirrors
Storage compartment
Center console overhead (if equipped)
Description of the instrument panel
Combined instrument panel
Heating and ventilation controls
Setting the clock
AM-FM stereo
AM-FM stereo with cassette player
AM-FM stereo with cassette tape recorder and automatic tone control
AM-FM stereo with CD player and automatic tone control
Emergency lights
Starting the engine from an external source
Towing a car
Overheating of gasoline engine
Cooling system of a gasoline engine
How to add coolant to the reservoir
Replacing a worn tire
Removing the worn wheel and installing the spare
If you are stuck in sand, mud or snow
Refueling a car
Checking the engine compartment
Motor oil (petrol engine)
Air filter (petrol engine)
Automatic transmission fluid
Rear axle lubrication
All-wheel drive lubrication
Power Steering fluid
Windshield Washer Fluid
Brake fluid and pads
Checking for fluid leaks
Rechargeable batteries
Replacing lamps
Replacing wiper blades
Vehicle Identification Numbers
Electrical system of the car
Spare parts and filling tanks
Maintenance
Technical data and filling capacities
Placement of units in the engine compartment
Bottom view of engine and transmission
Typical view of the units and assemblies of the rear part of the car
Frequency of vehicle maintenance and types of scheduled maintenance
Intensive service
Checking fluid levels
Checking tires
Checking the Automatic Transmission Fluid Level
Checking and restoring the fluid level in the hydraulic power steering system
Battery Care
Checking the cooling system
Checking the condition of the hoses located in the engine compartment
Checking and replacing windshield wiper blades
Changing engine oil and oil filter
Lubrication of chassis and body parts
Checking the suspension and steering
Checking the exhaust system
Checking the clutch hydraulic drive
Checking the oil level in a manual transmission
Checking the Transfer Case Oil Level (4WD Models Only)
Checking the oil level in the rear axle gearbox
Wheel rotation
Checking the condition of the brakes
Checking the fuel system
Replacing the air filter
Replacing the fuel filter
Checking the tightening torque of the throttle body mounting bolts
Checking the throttle linkage
Checking, adjusting and replacing drive belts of attachments
Checking seat belts
Checking the seat back locking mechanism
Checking the starter interlock switch
Automatic transmission fluid and filter replacement
Changing oil in manual transmission
Gearbox oil change
Front Wheel Bearings — Checking, Lubricating and Adjusting
Cooling system maintenance — fluid replacement and flushing
Checking and replacing the crankcase ventilation valve
Checking the gasoline vapor recovery system
Checking the recirculation system
Checking the air filter with thermostat
Replacing spark plugs
Checking and replacing high-voltage wires
Checking and replacing the rotor and distributor cap
Setting the ignition timing
Power unit
Engine in a car
Engine technical data
General information about engines
Types of repairs performed without removing the engine from the car
Cylinder Head Cover — Removal and Installation
Rocker arms and tappets — removal, inspection and installation
Valve springs, plates and valve stem seals — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
The order of setting the piston of the 1st cylinder at TDC of the compression stroke
Timing Gear Cover, Chain and Sprockets — Removal and Installation
Camshaft and tappets — removal, inspection and installation
Balance shaft — removal and installation (V6 engines since 1994)
Oil pan — removal and installation
Oil pump — removal and installation
Crankshaft seals — replacement
Engine Mounts — Checking and Replacing
Flywheel/drive disc — removal and installation
Engine removed
Engine overhaul technical data
General information about engine overhaul
Measuring oil pressure
Engine diagnostics using a vacuum gauge
Checking the compression in the engine cylinders
Dismantling the power unit — safety measures
Engine Overhaul — General Notes
Engine — removal and installation
Engine Overhaul — Alternatives
Engine disassembly procedure
Cylinder head — disassembly
Cylinder head — cleaning and checking condition
Valve mechanism — maintenance and repair
Cylinder head — assembly
Connecting rod and piston group — dismantling
Crankshaft — dismantling
Cylinder Block — Cleaning
Cylinder Block — Check
Cylinder honing
Connecting rods and pistons — condition check
Crankshaft — checking condition
Main and connecting rod bearings — inspection
Engine Overhaul — Assembly Procedure
Piston rings — installation
Crankshaft — installation and checking clearances in main bearings
Connecting rods and pistons — installation and checking clearances in connecting rod bearings
Pre-lubrication of the engine after major repairs
Starting the engine after repair and running-in
Cooling system
Technical data of the cooling system
Parts and units of cooling, heating and air conditioning systems
General information about the cooling system
Antifreeze — General Information
Radiator — removal and installation
Thermostat — Checking and Replacing
Cooling system fan and fan clutch — removal and installation
Coolant pump — check
Coolant pump — removal and installation
Coolant reservoir — removal and installation
Heating and air conditioning
Heater — general information
Heater Fan — Removal and Installation
Heater Control Panel — Removal and Installation
Heater radiator — removal and installation
Air conditioning system — inspection and maintenance
Air conditioning compressor — removal and installation
Air conditioning condenser — removal and installation
Battery — Removal and Installation
Fuel and exhaust systems
Technical data of the fuel system
General information about the fuel and exhaust system
Fuel system decompression
Fuel Pump/Fuel Pressure — Check
Fuel pump — removal and installation
Fuel lines and fittings — repair and replacement
Throttle body (TBI system) — general information
Throttle body (TBI module) — removal and installation
Throttle body (TBI module) — replacement of parts
Sequential Fuel Injection System — General Information
Fuel injection module (Central SFI system) — removal and installation
Fuel distributor and injectors (SFI) — removal and installation
Fuel pressure regulator — removal and installation
Throttle body — removal and installation
Throttle Cable — Removal and Installation
Fuel tank — removal and installation
Fuel Tank Repair — General Information
Exhaust system — general information
Decreased toxicity
Location of exhaust gas toxicity reduction system units
On-Board Diagnostics (OBD) — Quick Facts
Processor unit (ECM)/EPROM unit/CALPAK — removal and installation
Information sensors — location, removal and installation
Oxygen sensor — replacement
Ignition system with electronic ignition timing control (EST system)
Electronic Spark Control System (ESC system)
Exhaust gas recirculation system
Air supply control system
Positive crankcase ventilation system (PCV system)
Air Filter Thermostat — General Information
Catalytic Converter — Maintenance Rules
Transmission
Manual gearbox
Tightening torques for connections (Nm)
General information about the manual transmission
Gear Shift Lever — Removal and Installation
Gearbox — removal and installation
Manual transmission — disassembly
Oil seal — replacement
Automatic gearbox
Tightening torques for connections (Nm)
General information about automatic transmission
Diagnostics — General information
Shift Rod (1987-1994 Models) — Removal, Installation and Adjustment
Gear Shift Cable (1995 and later models) — Removal, Installation and Adjustment
Throttle Cable (4L60/700R-4 Transmissions Only) — Adjustment and Replacement
Starter Lock Switch — Adjustment and Replacement
Transmission Mounts — Checking and Replacing
Transmission — removal and installation
Transfer case
Tightening torques for connections (Nm)
General information about the transfer case
Transfer case engagement rod — checking and adjustment
Transfer case engagement lever — replacement
Replacing the oil seal
Transfer case — removal and installation
Transfer case overhaul (only for New Process 241 gearbox)
Clutch and drive shafts
Technical data (gaps and dimensions in mm)
Clutch — description and testing
Clutch Master Cylinder — Removal and Installation
Clutch slave cylinder — removal, disassembly and installation
Clutch parts — removal, inspection and installation
Release bearing — removal, inspection and installation
Guide Bearing — Checking and Replacing
Clutch hydraulic drive — air removal
Cardan shafts and cardan joints — general information
Checking the cardan shafts
Cardan shaft — removal and installation
Middle support of the propeller shaft — removal and installation
Cardan joints — removal, disassembly and installation
Half shafts — general information
Semi-unloaded rear axle half shaft — removal and installation
Axle shaft seal (semi-floating axle shaft) — replacement
Rear axle bearing (semi-floating axle shaft) — replacement
Fully unloaded axle shaft — removal and installation
Main gear shaft seal — replacement
Rear Axle — Removal and Installation
Brake Hub/Drum and Wheel Bearings — Removal, Installation and Adjustment
Front axle shaft (4WD models) — removal and installation
Replacing axle shaft covers and checking CV joints
Front axle shaft with housing (all-wheel drive models) — removal and installation
Chassis
Brake system
Technical data (dimensions and clearances in mm)
Location of front brake assemblies and units
Typical rear brake arrangement
General information about brakes
Disc brake pads — replacement
Brake disc — inspection, removal and installation
Brake Caliper — Removal and Installation
Drum brake shoes (models with dual-shoe brakes with self-braking) — replacement
Drum Brake Shoes (Models with Conventional Drum Brake) — Replacement
Rear Brake Wheel Cylinder — Removal, Disassembly and Installation
Brake Master Cylinder — Removal, Disassembly and Installation
Parking brake — adjustment
Parking brake cable — removal and installation
Brake light switch — removal, installation and adjustment
Vacuum brake booster — removal and installation
Brake booster — removal and installation
Hydraulic Hoses and Tubes — Checking and Replacing
Bleeding the brake hydraulic system
Anti-lock braking system (ABS) — general information
Car suspension
Tightening torques for connections (Nm)
Suspension and steering parts
General information about the suspension
Front suspension shock absorber — removal and installation
Stabilizer bar — removal and installation
Ball joints of suspension arms — inspection and replacement
Steering knuckle (rear-wheel drive models) — removal and installation
Front Suspension Springs (Rear Wheel Drive Models) — Removal and Installation
Upper control arm — removal and installation
Lower control arm front suspension — removal and installation
Steering knuckle (4WD models) — removal and installation
Front Wheel Hub and Bearing (4WD Models) — Replacement
Rear shock absorbers — removal and installation
Springs/eyelets — removal and installation
Steering
Tightening torques for connections (Nm)
Steering wheel — removal and installation
Steering rods — inspection, removal and installation
Steering gear — removal and installation
Power steering pump — removal and installation
Power Steering — Bleeding
Front wheel alignment angles
Body
Repair of body elements
Body — maintenance and repair
Vinyl Trim — Maintenance and Repair
Upholstery and carpets — care
Body repair — minor damage
Body repair — significant damage
Hinges and Locks — Maintenance and Repair
Central locking — general information
Windshield and fixed glass — replacement
Hood — removal, installation and adjustment
Deeri lining panel — removal and installation
Door glass and window lifter — removal and installation
Side locking window (extended cab passenger/cargo models) — removal and installation
Rear Hinged Window (Sport-Utility Models) — Removal and Installation
Door Lock, Drum Lock Switch and Handle — Removal and Installation
Side door and cargo door — removal and installation
Radiator grille — removal and installation
Hood Lock Drive Cable — Removal and Installation
Front wing — removal and installation
Rear body cover — removal and installation
Rear Cover (Sport-Utility Models) — Removal and Installation
Outside mirror — removal and installation
Electrical equipment
Engine electrics
Ignition System — General Information and Precautions
Battery — Removal and Installation
Ignition system — check
Ignition distributor — removal and installation
Electronic Ignition Module (Pre-1995 Models) — Replacement
Induction ignition sensor (before 1995) — checking and replacement
Ignition Coil — Checking and Replacing
Battery Charging System — General Information
Charging system — check
Generator — removal and installation
Brushes and voltage regulator — replacement (only for SI type generators)
Starter Motor — Checking Without Removing It From the Vehicle
Starter motor — removal and installation
Traction relay — removal and installation
Equipment and devices
General information about electrical equipment
Troubleshooting — General Information
Fuses — General Information
Fusible Links — General Information
Circuit breakers
Direction indicator and hazard warning flasher — checking and replacing
Headlights — removal and installation
Headlights — adjustment
Lamps — replacement
Switches — Removal and Installation
Ignition Drum Switch Replacement
Instrument cluster — removal and installation
Windshield Wiper Motor — Removal and Installation
Rear Window Wiper Motor — Removal and Installation
Receiver and speakers — removal and installation
Electric locks — description and testing
Electric windows — description and testing
Pneumatic safety system — general information
Electrical circuits
Symbols used in vehicle electrical diagrams
Typical Cruise Control Wiring Diagram (1996 Models)
Cruise Control Wiring Diagram (1995-1995 Models)
Cruise Control Wiring Diagram (1993 Models)
Schematic diagram of the engine control system (models 1987-1995)
Schematic diagram of the 4.3L engine control (models from 1996)
Schematic diagram of the control circuit for 5.0, 5.7 and 7.4 L engines
Typical electrical circuit for air conditioning and heating control (models since 1995)
Typical electrical circuit for air conditioning and heating control (models before 1994)
Typical electrical circuit diagram of devices and switches (models since 1995)
Interior, door and engine compartment lighting (models before 1995)
Door lock power supply system (excluding driver's cab door lock)
Door Lock Power System (1995 and later models)
Door Lock Power System (1990 and later models)
Electrical diagram of the electric window lifter on 2 doors
Electrical diagram of the electric window lifter drive on 4 doors
Engine Starting and Battery Charging System (C/K and Sierra models since 1987)
Engine Starting and Battery Charging System (1987-1994 C/K models)
Windscreen washer and wiper (models from 1987)
Windshield Washer and 2-Speed Wiper (1987-1993 Models)
Schematic diagram of outdoor lighting devices
Schematic diagram of the headlights
Instrument and switch lighting (models since 1996)
Interior, door and engine compartment lighting (models from 1996)
Wiring diagram of a typical audio system
Control and measuring instruments, control lamps (models since 1995)
Instrumentation, control lamps (models 1987-1995)
Chevrolet Tahoe 2 and 3 (2000-2014)
General information
Vehicle characteristics
Engine and transmission
All-wheel drive control system and transfer case
Suspension and control systems
Steering control
Brake system
Vehicle Identification Number
Vehicle Certification Plate
Tire type and tire pressure
Spare parts identification plate
Security system plate
Location of unit numbers
Abbreviations used in the manual
Engine specifications
General instructions for car repair
Garage jack and lift paw mounting points
Vehicle device
Cadillac Escalade Dashboard
Chevrolet Tahoe Dashboard
Chevrolet Avalanche Dashboard
Door lock
Anti-theft system
Instrument cluster
Tachometer (engine speed indicator)
Fuel quantity indicator
Coolant temperature gauge
Automatic transmission fluid temperature gauge
Oil pressure gauge
Voltmeter (depending on modification)
Instrument cluster indicators
Outside air temperature indicator
Compass (direction of movement)
Multifunctional display (DIC system)
Window lift control
Combined steering column switch
Light signaling on the car
Windscreen wipers and washers
Cruise control system
Opening and closing the hood
Rear door (Cadillac Escalade, Chevrolet Tahoe)
Folding cab wall and removable rear window (Chevrolet Avalanche)
Tailgate cargo bed (Chevrolet Avalanche)
Fuel tank filler flap
Rear view mirror control
Adjusting the position of the steering wheel
Adjusting the position of the pedal assembly
Rear door glass defroster
Adjusting the position of the seats
Individual settings system
Heated seats
Seat belts
Installing child seats
Precautions when operating vehicles with SRS
Airbag and front passenger seat belt pretensioner activation system
Sunroof (modifications)
Heater and air conditioner control
Radio tape recorder — main points of operation
Rear Seat Video System
Rear Seat Audio System
Manual
Parking system (modifications)
Parking brake
Driving a car with automatic transmission
Automatic Variable Shock Absorber System (RSS)
Anti-lock braking system (ABS)
Traction Control System (TAS) (Chevrolet Tahoe)
StabiliTrak stability control system
Tire pressure monitoring system
Features of the transmission of 4WD models
Rear Wheel Steering (WS) System
Tips for driving in different conditions
Towing a car
Towing a trailer
Starting the engine
Engine malfunctions while driving
Jack and tools
Spare wheel
Jacking up a car
Wheel replacement
Recommendations for choosing tires
Checking tire pressure and condition
Tire replacement
Features of using aluminum wheels
Replacement of wheel disks
Brake pad wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Replacing lamps in lighting fixtures
Maintenance
Maintenance intervals
Rules for performing work in the engine compartment
Location of service items in the engine compartment
Checking the engine oil level
Changing engine oil and oil filter
Air filter
Cooling liquid
Replacing the coolant
Fuel filter
Checking the battery status
Removing and installing the battery
Spark plugs
Checking the end of compression stroke pressure
Attachment drive belt
Automatic transmission fluid
Transfer case oil
Front axle gearbox oil
Rear axle gearbox oil
Checking the brake fluid level
Checking the fluid level in the power steering reservoir
Catalog numbers of original spare parts
Reading and erasing diagnostic trouble codes
Diagnostic Trouble Codes (GMT 800 Models Before 2007)
Diagnostic Trouble Codes (GMT 900 Models Since 2007)
Power unit
Engine repair
Description of engine components and its systems
Engine lubrication system — design description
Intake manifold — design description
Cylinder head — design description
Front of the engine — design description
Engine Bottom — Design Description
Rear of the Engine — Design Description
Cylinder Block Plugs and Sensors — Design Description
Attachment drive belt
Air conditioning compressor drive belt
Idler pulley — removal and installation
Tensioner for drive belt of attachment units
Air Conditioning Compressor Drive Belt Tensioner
Engine Mounts — Check
Removing and installing the left engine mount
Removing and installing the right engine mount
Support brackets (LY6 engine) — removal and installation
Upper engine cover
Hoses and tubes of the crankcase ventilation system
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Crankcase Collapse Cover — Removal and Installation
Oil manifold (cylinder deactivation system)
Left half-block valve cover
Valve cover of the right half-block
Rocker arms and push rods
Valve stem seals and springs
Dipstick and dipstick guide
Cylinder head — removal and installation
Valve lifters — removal and installation
Crankshaft pulley
Front crankshaft oil seal
Front engine cover
Variable valve timing system
Rear crankshaft oil seal
Rear engine cover
Oil filter adapter
Oil pan — removal and installation
Pressure reducing valve — removal and installation
Oil level sensor
Oil pump — removal and installation
Timing chain and sprockets
Camshaft — Removal and Installation
Torque converter drive clutch
Engine overhaul
Engine Removal and Installation — Early Models
Engine Removal and Installation — Late Models
Disassembling the engine
Cylinder Block — Check
Boring and honing of cylinders
Crankshaft — Check
Measuring clearance in main and connecting rod bearings
Crankshaft pulley — cleaning and checking
Automatic transmission drive clutch — cleaning and checking
Piston, connecting rod and connecting rod bearing
Replacing camshaft bearings
Camshaft — Washing and Checking
Timing chain and sprockets — cleaning and checking
Variable valve timing system clutch
Electromagnetic valve of the variable valve timing system
Variable valve timing system valve
Rocker arms and pushrods — cleaning and checking
Pushers and their guides — washing and checking
Cylinder head — disassembly
Cylinder head — check
Checking valves, valve guides and valve seats
Valve and valve seat restoration
Cylinder head — assembly
Oil pump — disassembly and assembly
Oil collector (since 2007) — check
Intake manifold — check
Exhaust manifold — check
Engine assembly
Specifications for engine repair
Cooling system
Checking the tightness of the cooling system
Checking the expansion tank cap
Expansion tank — removal and installation
Expansion tank hose
Upper radiator hose
Lower radiator hose
Radiator Ventilation Hose
Quick Connector for Engine Oil Cooler Tubes and Hoses
Engine Oil Cooler Tubes and Hoses
Mechanical fan — removal and installation
Electric Fan — Removal and Installation
Electric Fan Diffuser
Upper diffuser of mechanical fan
Lower diffuser of mechanical fan
Cooling system fan connectors
Thermostat housing and thermostat
Coolant pump
Radiator — removal and installation
Upper radiator deflector
Coolant heater
Coolant Heater Wires
Cooling system air bleed tube
Cooling system air bleed hose
Injection and control system
Description of the injection system and its elements
Engine Controls — Component Locations
Engine control unit
Crankshaft Position Measurement System Training
Throttle actuator training
Throttle actuator control unit (early models)
Coolant temperature sensor
Air flow/air temperature sensor
Manifold Absolute Pressure Sensor
Brake booster vacuum sensor
Oxygen sensor — removal and installation
Accelerator pedal position sensor
Throttle body
Relieving pressure in the fuel system
Servicing fuel line connectors
Draining the fuel tank
Fuel tank filler pipe
Fuel tank — removal and installation
Fuel tank pressure sensor
Fuel pump module
Fuel level sensor — removal and installation
Fuel pipes and hoses on the chassis
Cleaning the fuel system
Fuel manifold, bypass pipe and injectors
Fuel vapor canister purge valve
Cleaning the fuel injector
Fuel vapor canister purge solenoid valve
Fuel Evaporative Recovery System Hoses and Tubes
Fuel vapor accumulator — removal and installation
Cleaning the fuel vapor recovery system
Ignition coils — removal and installation
Spark plug wires
Spark plugs
Crankshaft position sensor
Camshaft Position Sensor
Knock sensor — removal and installation
Air filter filter element
Air filter housing
Air filter housing outlet duct
Exhaust system
Exhaust system — general information
Left half-block exhaust manifold
Right half block exhaust manifold
Catalytic Converter Isolator — 1500 Series
Catalytic Converter Isolator — 2500 Series
Catalytic Converter — 1500 Series
Catalytic Converter — 2500 Series
Exhaust system suspension loop bracket
Exhaust Silencer — 1500 Series
Exhaust Silencer — 2500 Series
Dashboard Heat Shield
Exhaust manifold heat shield
Engine electrical equipment
Starting the engine from an external source
Battery Negative Terminal cable
Positive battery terminal cable
Location of engine electrical components
Battery Charging Generator Cable
Starter Cable — Removal and Installation
Battery — General Information
Battery — Removal and Installation
Battery current sensor
Battery tray
Additional battery tray
Motor ground cable
Starter — removal and installation
Generator — removal and installation
Generator bracket — removal and installation
Transmission
Automatic gearbox 4L60, 4L65, 4L70
Main parameters of automatic transmission
Location of gearbox controls
Automatic transmission replacement
Replacement of automatic transmission fluid and filter
Automatic transmission control cable — removal and installation
Automatic transmission control cable — adjustment
Engine start inhibit switch
Vehicle speed sensor
Pressure regulator — removal and installation
Valve body and pressure switch
Automatic transmission rear housing
Control and switching valves
Automatic gearbox 6L50, 6L80, 6L90
Main parameters of automatic transmission
Automatic transmission replacement
Replacement of working fluid and filter
Output shaft seal
Engine start inhibit switch seal
Automatic transmission control cable — removal and installation
Automatic transmission control cable — adjustment
Engine start inhibit switch
Automatic transmission input/output shaft speed sensors
Electromagnetic valve block and automatic transmission control unit
Transfer case
Transfer case component locations
Removing and installing the transfer case
Checking the oil level and changing it
Input shaft seal
Output shaft seal — front
Output shaft seal — rear
Mode switching electric motor
Transfer case control unit
Transfer case control switch
Drive shafts and cardan
Cardan shaft — design description
Front propeller shaft
Rear propeller shaft
Cardan joint — disassembly and assembly
Disassembly and assembly of drive shafts
Drive shaft — removal and installation
Cover and inner CV joint
Cover and outer CV joint
Front drive axle
8.25« gearbox, disconnect axle, early models
8.25« Gearbox, Disconnect Axle, Late Models
8.25« gearbox, non-disconnectable axle, late models
9.25« gearbox, disconnectable axle
8.25« gearbox, non-disconnectable axle, early models
Checking the oil level
Transmission oil change
Breather hose — removal and installation
Breather hose fitting — removal and installation
Bridge engagement drive
Fork, seal and deflector of the drive gear of the gearbox
Front Axle Gearbox — 2500 Series
Front Axle Gearbox — 1500 Series
Axle shaft and beam of a non-disconnectable bridge — 8.25 inch gearbox
Half shaft and beam of the disconnectable bridge — gearboxes 8.25 and 9.25
Rear drive axle
8.6« Locking Differential
10.5« Locking Differential
9.5« Locking Differential
Rear Axle 8.6« — Design Description
Rear Axle 9.5 Inch — Design Description
Rear Axle 10.5 Inch — Design Description
Checking the oil level and changing it
Rear gearbox — removal and installation
Hub and brake disc (10.5 inch)
Axle shaft and spacer (10.5«)
Half shaft (8.6 or 9.5 inches)
Oil seals and axle bearing
Breather hose — removal and installation
Fork and seal of the drive gear of the reducer
Gearbox gears — removal and installation
Gearbox pinion bearings
Adjusting the position of the drive gear of the gearbox
Adjusting the side bearing preload
Adjusting the clearance in the engagement
Checking the configuration of the contact patch in the engagement of gear teeth
Locking differential — disassembly and assembly
Chassis
Car suspension
Wheel installation data
Adjusting the wheel mounting angles
General description of the front suspension
Lower control arm of the front suspension
Upper control arm front suspension
Front suspension knuckle
Front suspension wheel hub
Front suspension torsion bar
Front suspension shock absorber
Front suspension strut
Front suspension travel limiter
Front suspension anti-roll bar
Front suspension ball joints
Lower trailing arm rear suspension
Upper trailing arm rear suspension
Panhard rod rear suspension
Rear Suspension Spring (1500 Models)
Rear Suspension Leaf Spring (2500 Models)
Rear suspension shock absorber
Rear suspension travel limiter
Rear suspension anti-roll bar
Automatic body leveling (ALC) and shock absorber stiffness control (ESC)
ALC and ESC control unit
Body height sensor rod
Body height sensor
Ride Height Control Compressor
Air tube between rear shock absorbers and compressor
Dehumidifier and air pressure sensor
Tire pressure system
Tire pressure sensor
Steering
Steering — General Information
Bleeding the power steering system
Diagnostics of vacuum drop
Power steering pump pulley
Power steering pump
Steering gear — removal and installation
Adjusting the tension of the steering gear worm thrust bearing
Adjusting the preload of the center position of the bipod shaft
Steering rack — removal and installation
Adjusting the steering rack bearing preload
Steering column — design description
Steering column — removal and installation
Checking the steering column after a collision
Steering column covers
Steering column boot
Ignition switch — removal and installation
Steering wheel position sensor
Airbag Current Collector
Lower intermediate steering shaft
Upper intermediate steering shaft
Steering rack boot
Pendulum arm — removal and installation
Outer tie rod
Inner tie rod
Steering shock absorber
Transverse steering rod
Brake system
Controllability improvement systems
Automated bleeding of the brake system
Manual bleeding of the brake system
System pressure modulator valve
Electronic brake control unit
Front wheel speed sensor
Rear wheel speed sensor
Rear wheel speed sensor synchronizing ring
Traction control switch
Vehicle course deviation sensor
Location of units and parts of the brake system
Disc brakes — specification
Measuring the thickness of the brake disc
Brake disc surface
Measuring Brake Disc Runout
Correction of brake disc runout
Checking the brake pad
Checking the brake caliper
Checking the brake caliper support
Brake pads — replacement
Lapping in the brake pad and disc
Brake caliper — removal and installation
Brake caliper repair
Replacing the disc brake mounting hardware
Brake disc — removal and installation
Front brake screen
Rear brake screen
Hydraulic part of the brake system — location of components
Checking the brake system on the road
Measuring brake pedal travel
Evaluation of the operation of the hydraulic brake booster
Checking the vacuum source
Search for leaks in the brake hydraulic drive
Visual inspection of hydraulic system components
Checking brake pipes and hoses
Checking the brake pedal pusher
Filling the brake master cylinder reservoir
Brake master cylinder reservoir
Master brake cylinder
Brake fluid level sensor
Brake pedal — removal and installation
Vacuum brake booster
Brake booster check valve and hose
Hydraulic brake booster
Hydraulic brake booster accumulator
Brake pipes — replacement
Front Brake Hose
Frame and rear axle brake hose
Rear Brake Hose
Checking the parking brake shoe
Replacing the parking brake shoe
Parking brake release handle
Parking brake pedal
Parking brake indicator switch
Rear parking brake cable
Parking brake cable guide
Parking brake cable adjuster
Parking brake actuator
Parking brake support plate
Adjusting the parking brake
Adjusting the tension of the parking brake cable
Body (until 2007)
Exterior (external elements)
Front Bumper Bracket — Removal and Installation
Front bumper — removal and installation
Front Bumper Panel — Removal and Installation
Front bumper air deflector
Front bumper stiffener (Avalanche)
Rear bumper — removal and installation
Rear Bumper Panel — Removal and Installation
Radiator grille — removal and installation
Radiator grille protection
Front wing — removal and installation
Hood — removal and installation
Soundproofing the hood — removal and installation
Hood lock — removal and installation
Hood lock cable
Radiator support — removal and installation
Radiator grille reinforcement
Upper radiator support brace
Interior (internal elements)
Instrument cluster amplifier
Instrument cluster amplifier bracket
Lower instrument panel trim
Instrument cluster — removal and installation
Knee support — removal and installation
Upper instrument panel trim
Accessory Switch — Removal and Installation
Floor console upper facet
Dashboard facet
Floor console — removal and installation
Glove compartment door
Floor console end panel
Windshield opening panel
First pillar trim panel
Center pillar trim panel
Third pillar trim panel
Door sill trim panel
Rear Fender Trim Panel
Cargo compartment door panel
Upper cargo door molding
Rear corner panel
Upper console — removal and installation
Front of the ceiling panel
Back of the ceiling panel
Front carpet — removal and installation
Rear mat — removal and installation
Doors, locks and windows
Door component arrangement
Adjusting the door position
Front door — removal and installation
Front door trim panel
Front door hinge — on pillar
Front door hinge — on the door
External rear view mirror
Interior trim of the outer rear view mirror
Rear side door
Rear side door trim panel
Door opening limiter
Interior door handle
External door handle
Door lock drive
Door window lifter — removal and installation
Rear side door window switch
Door lock latch
Control unit in the door
Door Trim Panel Insert (Escalade)
Electric window lift motor
Door glass — removal and installation
Glass guide channel
Cargo compartment door (composite)
Rear cargo door (one piece)
Rear cargo door trim panel
Rear cargo door glass
Rear cargo compartment door lock actuator
Rear cargo door lock cylinder
Rear door lock
Fuel tank filler flap
Pressure relief valve
Rear side of the cargo compartment
Tailgate handle for cargo area
Tailgate lock for cargo area
Tailgate lock cylinder for cargo area
Lower cargo door hinge
Upper cargo door hinge
Cargo Compartment Door Lock Handle
Cargo Compartment Composite Door Lock Drive
Lock rod and outer handle of the composite cargo compartment door
Lower cargo door lock
Upper cargo door lock
Middle door panel
Middle door hinges
Middle door latch
Cargo Compartment Floor Trim Plate
Cargo compartment lid guide
Cargo Compartment Door Removable Window Lock
Central cargo bay bridge
Side bridge of the cargo compartment
Removal and installation of frame elements
Installation of stationary glass
Rear wing glass
Molding of stationary glass openings
Windshield — Removal and Installation
Washer pump and reservoir
Windshield wiper motor and linkage
Windshield wiper lever
Wiper Motor Cover
Rear window wiper motor
Rear window wiper lever
Sunroof — Position adjustment
Roof drainage channel
Sunroof Tie Rods
Sunroof Drain Hose
Sunroof glass
Sunroof Curtain — Removal and Installation
Sunroof frame
Hatch drive electric motor
Sunroof Wiring
Sunroof drive switch
Heating and air conditioning
Air Conditioning, Heating and Ventilation — Component Locations
Precautions and warnings
Calibration of the air conditioning system
Volumes of liquids to be filled into the air conditioning system
Evaporator tube — removal and installation
Tube with expansion nozzle
Air Conditioning Compressor — Removal and Installation
Refrigerant drain hose
Refrigerant supply hose
Air conditioning compressor relay
High pressure refrigerant sensor
Low pressure refrigerant sensor
Air Conditioner Condenser — Removal and Installation
Air Conditioner Battery — Removal and Installation
Air conditioning unit
Air conditioning evaporator radiator
Air conditioning fan motor resistor
Air conditioning fan motor
Heater radiator — removal and installation
Auxiliary air conditioning fan motor resistor
Additional fan for the air conditioning unit
Expansion valve — removal and installation
Additional air conditioning unit
Radiator of heater and evaporator of additional air conditioning system
Additional evaporator tube
Air conditioning control panel
Temperature control servo drive
Additional air conditioning temperature control servo drive
Servo drive for switching ventilation modes
Servo drive for ventilation modes of additional air conditioning system
Front control panel for additional air conditioning
Rear control panel for additional climate control
Recirculation mode servo drive
Coolant bypass valve
Distribution valve — removal and installation
Additional air conditioning control unit
Fan speed control unit (with automatic control)
Additional air conditioning fan speed switch
Additional air conditioning unit
Outside air temperature sensor
Cabin air temperature sensor
Additional cabin air temperature sensor
Temperature sensors — removal and installation
Sunlight sensor
Security System (SRS)
Precautions during operation and repair work
Disabling and connecting the passive safety system
Driver's airbag
Front passenger airbag
Driver and front passenger side airbag
Front impact sensor
Side impact sensor
Passive safety system control unit
Spiral Airbag Wire
Seat Position Sensor (2003 and later models)
Seat occupant monitoring system (2003 and later models)
Front seat seat belt
Front seat belt buckle
Central seat belt for the front seat
Central seat belt of the rear seat
Rear seat center belt buckle
Rear Seat Belt Buckle
Second row rear seat belt with pretensioner
Third row rear seat belt with pretensioner
Body (since 2007)
Exterior (external elements)
Front bumper trim panel
Front Bumper Lower Trim (Z71)
Bracket for support of bumper trim panel
Front bumper trim panel reinforcement
Front bumper reinforcement
Front bumper reinforcement support
Rear bumper trim panel
Rear bumper reinforcement
Radiator grille — removal and installation
Radiator grille reinforcement support
Radiator support — removal and installation
Front wing — removal and installation
Front wheel arch liner
Rear wheel arch liner
Windshield pillar molding
Upper B-pillar molding
Lower B-pillar molding
Rear Headliner Molding (Avalanche/Escalade EXT)
Rear corner molding
Cargo compartment door opening molding
Front pillar molding
Rear Fender Trim Panel
Rear Floor Trim Panel (Avalanche/Escalade EXT)
Rear pillar molding (Avalanche/Escalade EXT)
Rear pillar molding
Doors, locks and windows
Front side door trim panel
Rear side door trim panel
Front and rear side door seal
Rear cargo area board (Avalanche/Escalade EXT)
Rear cargo compartment side trim panel
Cargo compartment door
Cargo compartment door trim panel
Middle door — removal and installation
Interior and exterior cargo area side trim (Avalanche/Escalade EXT)
Front, center and rear cargo compartment covers
Interior (internal elements)
Upper instrument panel trim
Knee support — removal and installation
Knee pad deflector
Instrument cluster visor
Instrument cluster trim
Dashboard frame
Instrument panel frame support
Dashboard door
Lower part of the instrument panel
Panel with windshield defroster grilles
Center console sides (Cadillac)
Center console facet
Center console housing
Center console — removal and installation
Rear center console trim
Ceiling console — removal and installation
Rear roof console
Electrical equipment
Electrical appliances (until 2007)
Relays and fuses
Removing and installing the mounting block in the engine compartment
Removing and installing the mounting block under the instrument panel (left side)
Removing and installing the mounting block under the instrument panel (right side)
Replacing bulbs in the instrument cluster
Removing and installing the on-board computer
Removing and installing the engine oil pressure sensor
Removing and installing the engine oil level sensor
Removal and installation of the electronic control unit of electrical equipment
Rear Window Wiper and Washer Control Switch
Removing and installing the windshield wiper drive rod
Windshield wiper motor control circuit
Removing and installing windshield wiper arms
Removing and installing windshield wiper blades
Removing and installing the rear window wiper motor
Removing and installing the wiper arm and rear window brush
Removing and installing the windshield washer reservoir
Removing and installing the electric washer pump
Removing and installing the washer fluid level sensor
Removing and installing the remote lock control unit
Replacing the battery in the transmitter
Registering and synchronizing the remote control transmitter
Removing and installing the cruise control system control unit
Removing and installing the cruise control cable
Removal and installation of the electronic unit of the parking system
Removing and installing parking system indicators
Removing and installing the parking system switch
Removing and installing parking sensors
Removing and installing the horn
Lighting and lamps (until 2007)
Removing and installing the lighting control switch
Removing and installing the fog light switch
Fog light and interior light switch
Removing and installing the fog light switch
Removing and installing the brake light switch
Removing and installing the headlight corrector switch
Removing and installing the light sensor
Removing and installing the turn signal relay
Removing and installing the daytime lighting system relay
Removing and installing headlights
Removal and installation of gas discharge headlights
Removing and installing fog lights
Fog lights and daytime running lights (Avalanche)
Replacing bulbs in fog lights
Adjusting fog lights
Removing and installing the front turn signal
Front direction indicator and front side light (Avalanche)
Removing and installing the combination lamp
Removing and installing fog lights
Replacing the fog light bulb
Removing and installing an additional brake light
Removing and installing the license plate light
Removing and installing the engine compartment light
Removing and installing the door opening illumination lamp
Removing and installing the footrest lighting lamp
Removing and installing the interior lighting lamp
Removing and installing the glove compartment light
Removing and installing the vanity mirror light
Removing and installing the ashtray light bulb
Audio system (until 2007)
Removing and installing the radio
Removing and installing a CD player
Removing and installing the amplifier
Removing and installing the receiver (models produced since 2003)
Removing and installing the audio control switch on the steering wheel
Rear Seat Audio Control Panel
Removing and installing rear passenger DVD player (since 2003)
Removing and installing the microphone
Removing and installing speakers in the front doors
Removing and installing speakers in the rear doors
Removing and installing the speaker in the rear pillar
Removing and installing the rear speaker
Removing and installing the speaker in the console
Removing and installing the high frequency speaker
Removing and installing the low frequency speaker
Removing and installing the antenna
Removing and installing the antenna cable
Removal and installation of digital radio antenna (since 2003)
Removing and installing coaxial cable under the dashboard (since 2003)
Removing and installing coaxial cable in the front pillar (since 2003)
Electrical appliances (since 2007)
Relays and fuses
Removing and installing the mounting block in the engine compartment
Removing and installing the mounting block bracket in the engine compartment
Removing and installing the mounting block under the instrument panel (left side)
Removing and installing the mounting block under the instrument panel
Removing and installing the instrument cluster
Removing and installing the trip computer control switch
Removing and installing the watch
Removing and installing the switch panel
Removing and installing the windshield wiper control switch
Removing and installing the windshield washer hose
Removing and installing the washer reservoir
Removing and installing the windshield washer electric pump
Removing and installing the rear window washer electric pump
Removing and installing the washer fluid level sensor
Removing and installing the washer fluid heater
Removing and installing windshield wiper arms
Removing and installing the rear window wiper arm
Windshield wiper drive motor control circuit
Windshield wiper drive motor
Rear window wiper drive motor
Removing and installing the windshield wiper drive rod
Removing and installing the rain sensor
Main power window control switch
Passenger door window control switches
Removing and installing window lift guides (front doors)
Electric window lifter motor (front doors)
Removing and installing window lift guides (rear doors)
Electric motor for window lift (rear doors)
Central locking remote control unit
Replacing the battery in the transmitter
Removing and installing the sunroof drive electric motor
Authorization procedure for the sunroof drive motor
Removing and installing the sunroof electric drive control switch
Removing and installing the rear door electric drive control unit
Removing and installing the rear door drive motor
Removing and installing the rear door electric drive rod
Removing and installing the rear door position sensor
Removing and installing the rear door electric drive switch
Removing and installing the rear door open sensor
Removing and installing the rear door electric drive
Removal and installation of the electronic unit of the parking system
Removing and installing parking system indicators
Removing and installing parking sensors
Removing and installing the rear view camera
Removing and installing the rear view camera unit
Lighting and lamps (since 2007)
Removing and installing the brake light switch
Removing and installing the brake pedal position sensor
Removing and installing the lighting control switch
Removing and installing the light sensor
Removing and installing the interior lighting lamp
Removing and installing the local lighting lamp
Removing and installing the footrest lighting lamp
Removing and installing the doorway lighting lamp
Removing and installing the rear interior light
Removing and installing headlights
Removing and installing the ballast of a gas discharge headlight
Replacing headlight bulbs
Removing and installing fog lights
Replacing daytime lighting system lamps
Removing and installing turn signal repeater (Escalade)
Replacing the front side light bulb
Replacing the turn signal/parking light bulb
Removing and installing an additional brake light
Removing and installing license plate lamps
Removing and installing the rear combination light
Replacing the bulbs in the combination lamp
Audio system (since 2007)
Removing and installing the microphone
Removing and installing the cell phone control unit
Removing and installing the radio
Removal and installation of digital radio
Removing and installing the audio system amplifier
Removing and installing a cell phone antenna and digital radio
Removing and installing a stationary antenna
Removing and installing the antenna module
Removing and installing the GPS antenna
Removing and installing the digital radio antenna cable
Removing and installing the antenna cable
Removing and installing the audio system transceiver
Removing and installing a DVD player
Rear Seat Audio Control Panel
Removing and installing the AV input
Removing and installing the decorative grille of the front speaker
Removing and installing the front speaker
Removing and installing the speaker in the front door
Removing and installing the speaker in the center console
Removing and installing the speaker in the front pillar
Removing and installing the speaker in the rear side door
Removing and installing the speaker in the rear pillar
Wiring diagrams (2000-2005)
Rules for using electrical circuits
Anti-lock braking system: power supply, ground points
Anti-lock braking system: wheel speed sensors
Anti-lock braking system (with traction control)
Hydraulic lines: brake system indicator
Transfer case (NVG 246-NP8)
Engine Management System 5.3L and 6.0L
Electrical diagram of the cooling system
Electrical diagram of the engine electrical equipment
Steering wheel effort adjustment system
Automatic body leveling and shock absorber stiffness adjustment system
Shock absorber stiffness control system
Automatic transmission control system (4L60-E)
Electrical connectors and their designations
Wiring diagrams (2005-2007)
Anti-lock braking system
Hydraulic lines: brake system indicator
Transfer case NVG 246 NP8
Engine Management System 6.0L
Charging system (except L18 or NYS)
Charging system (L18 or NYS)
Engine starting system
Automatic body leveling and shock absorber stiffness adjustment system
Tire pressure monitoring system
Start inhibit switch, 4WD mode control
Solenoid valve for controlling pressure, automatic transmission fluid temperature and speed
Automatic transmission mode switching solenoid valves and brake light switch
Start inhibit switch, selector lock switch
Electrical connectors and their designations
Wiring diagrams (since 2007)
Height adjustable pedal system (except AN3)
Height adjustable pedal system (AN3)
Window lifters (left side)
Window lifters (right side)
Rear window defroster
Horn Wiring Diagram
Headlights and daytime running lights (control)
Headlights and daytime running lights
Fog lights wiring diagram
Fog lights (export)
External lighting system
Interior lighting system
Interior rear view mirror
Driver's side rear view mirror
Rear view mirror on the front passenger side
Central locking (front and rear doors)
Control units in the doors
Electric rear door lock (E52 except E61)
Electric rear door glass lock (E52)
Electric rear door
Windshield wipers and washers
Rear window wiper and washer (E52)
Windscreen wipers and washers
Anti-lock braking system
Instrument cluster wiring diagram
Driver information system
Sound notification system
Cruise control system
Engine management system
Electrical diagram of the cooling system
Starting and charging system
Air conditioning, heating and ventilation system
Electrical diagram of the sunroof electric drive
Immobilizer wiring diagram
Parking system wiring diagram
Remote control central locking system (AP3/AP8)
Seatbelt warning system
Supplementary Restraint System (SRS)
Driver's seat electrical equipment
Front passenger seat electrical equipment
Rear seat electrical equipment
Seat heating and cooling system
Steering wheel electrical equipment (steering wheel heater)
Automatic body leveling and shock absorber stiffness adjustment system
Automatic transmission control system
Shift lock system
Electronic Transfer Case Control System
Electrical connectors and their designations
Chevrolet Lumina 1 (1989-1994)
General information
Maintenance
Vehicle identification data
Conversion factors of physical quantities
Maintenance Data
General information about maintenance
Maintenance schedule
Engine bay and underbody of the car
General information on adjustment
Fluid level checks (every 250 miles or weekly)
Check tire condition and pressure (every 250 miles or weekly)
Checking the hydraulic fluid level in the automatic transmission (every 3000 miles or 3 months)
Check Power Steering Fluid (Every 3,000 miles or 3 months)
Check, service and charge the battery (every 3000 miles or 3 months)
Cooling system check (every 3000 miles or 3 months)
Check and replace underhood hoses (every 3,000 miles or 3 months)
Check and replace wiper blades (every 3,000 miles or three 3 months)
Change engine oil and oil filter (every 3,000 miles or 3 months)
Checking the condition of the axle shaft boots (every 3000 miles or 3 months)
Suspension and steering check (every 3000 miles or 3 months)
Exhaust System Check (every 3000 miles or 3 months)
Tire rotation (every 7,500 miles or 12 months)
Brake inspection (every 7,500 miles or 12 months)
Fuel System Check (every 7,500 miles or 12 months)
Air Filter Replacement (every 7,500 miles or 12 months)
Checking the tightening of the TBI central injection system mounting bolt (3.1L engine)
Check and replace the poly-V belt (every 7,500 miles or 12 months)
Seat Belt Inspection (Every 7,500 Miles or 12 Months)
Check starter interlock (every 7,500 miles or 12 months)
Check spare tire and jack (every 7,500 miles or 12 months)
Fuel Filter Replacement (every 30,000 miles or 24 months)
Chassis and body lubrication (every 30,000 miles or 24 months)
Automatic transmission fluid change and filter replacement (every 30,000 miles or 24 months)
Check Thermostat (3.1L Engine) (Every 30,000 miles or 24 months)
Drain, flush and fill the cooling system (every 30,000 miles or 24 months)
Check and replace PCV valve (every 30,000 miles or 24 months)
Evaporative Emission System Check (every 30,000 miles or 12 months)
Replace spark plugs (every 30,000 miles or 12 months)
Checking and replacing spark plug wires, distributor cap and rotor
Determining faults by the appearance of spark plugs
Checking and adjusting the ignition timing (3.1L engine)
Power unit
Engine 3.1L V6
Technical data of the 3.1 liter engine (V6)
General information about engine repair
Repair work performed without removing the engine
Setting piston N1 to TDC position
Removing and installing valve covers
Removing and installing the intake manifold
Removing, checking and installing valve rocker arms and stems
Replacement of springs, retainers and valve seals
Removal and installation of exhaust manifolds
Removing and installing the cylinder head
Removal, inspection and installation of hydraulic valve lifters
Removing and installing the anti-vibrator
Replacing the front crankshaft oil seal
Removing and installing the timing chain cover
Checking, removing and installing the timing chain and sprocket
Removing and installing the oil pan
Removing and installing the oil pump
Checking and replacing the engine mount
Engine 3.8L V6
Technical data of the 3.8 liter engine (V6)
General information about engine repair
Repair work performed without removing the engine
Determining the position of the top dead center of the 1st cylinder
Removing and installing valve covers
Removing, checking and installing valve rocker arms and rods
Replacing springs, crackers and valve cuffs
Removing and installing the intake manifold
Removing, checking and installing valve lifters
Removal and installation of exhaust manifolds
Removing and installing the cylinder head
Removing and installing the anti-vibrator
Replacing the front crankshaft oil seal
Removing and installing the timing chain cover
Removing and installing the oil filter flange and pressure regulator valve
Removing and installing the oil pump
Removing and installing the camshaft drive chain and sprockets
Removing and installing the oil pan
Removing and installing the oil pump inlet pipe and oil intake
Checking and replacing engine mounts
Engine overhaul
Technical data for overhaul of 3.1 liter engines
Technical data for overhaul of 3.8 liter engines
General information about engine overhaul
Engine overhaul is a must
Checking the compression in the cylinders
Engine Removal — Precautions
Removing and installing the engine
Engine Overhaul Options
Engine Overhaul — Disassembly Sequence
Disassembling the cylinder head
Cleaning and checking the cylinder head
Valve Maintenance
Cylinder head assembly
Removing and checking the camshaft, balance shaft and bearings
Removing pistons and connecting rods
Removing the crankshaft
Cleaning the cylinder block
Checking the cylinder block
Cylinder honing
Checking pistons and connecting rods
Checking the crankshaft
Checking main bearings and upper connecting rod bearings
Engine Overhaul — Assembly Sequence
Installing piston rings
Installing the crankshaft and checking the crankshaft main bearing clearance
Installation of camshaft and balance shaft
Replacing the rear crankshaft oil seal
Installing and checking oil clearances of the lower connecting rod head liners
Removing and installing the flywheel
Initial start-up and running-in after major repairs
Cooling system
Technical data of the engine cooling system
General information about the cooling system
Coolant — General Information
Checking and replacing the thermostat
Checking the engine cooling fan motor
Troubleshooting the Cooling Fan Control Circuit
Replacing the engine cooling fan
Replacing the engine cooling fan motor
Removing and installing the radiator
Removing and installing the coolant reservoir
Checking the coolant pump
Removing and installing the coolant pump
Checking and replacing the coolant temperature sensor
Power and exhaust system
Technical data of the fuel system
General information about the fuel and exhaust system
Fuel pressure relief
Checking the fuel pump and fuel pressure
Repair and replacement of fuel lines and pipes
Removing and installing the fuel tank
Fuel tank cleaning and repair
Removing and installing the fuel pump
Removing and installing the air filter housing
Throttle cable
Exhaust System Maintenance — General Information
Fuel injection
Electronic Fuel Injection Control System — General Information
Checking the fuel injection system
Fuel Pressure Regulator and Fuel Gauge Cap (3.1L)
Injector housing — removal and installation (3.1 l)
Throttle Position Sensor (TPS, 3.1L)
Idle Air Control Valve (IAC, 3.1L)
Fuel flow meter — removal and installation (3.1 l)
Throttle Body — Removal and Installation (3.1L)
Adjusting the minimum idle speed (3.1 l)
Checking the unregulated signal of the TPS sensor (3.1L)
Throttle Body — Removal and Installation (3.8L)
Idle Air Control Valve (IAC, 3.8L)
Throttle Position Sensor (TPS, 3.8L)
Air manifold — removal and installation (3.8 l)
Fuel distribution pipe — removal and installation (3.8 l)
Fuel Injectors — Removal and Installation (3.8L)
Fuel Pressure Regulator — Removal and Installation (3.8 L)
Air Flow Sensor (MAF, 3.8 l)
Engine electrical equipment
General information about the engine electrical equipment
Removing and installing the battery
Starting the engine from an auxiliary battery
Checking the condition and replacing the battery cables
Ignition system — general information
Checking the ignition system
Checking, removing and installing the ignition coil
Removing and installing the ignition distributor (3.1L engine)
Checking and replacing the ignition unit
Checking and replacing the inductive sensor (for 3.1L engines)
Battery Charging System — General Information and Precautions
Checking the charging circuit
Removing and installing the generator
Engine Starting System — General Information
Checking the technical condition of the starter on a car
Removing and installing the starter
Removing and installing the starter relay
Reduced exhaust gas toxicity
Emission control systems
Location of toxicity reduction system components
Computer Command Control System (CCS) and fault codes
ROM of the electronic control unit ECM (3.1 l) and MEM-CAL of the PCM unit (3.8 l)
Coolant temperature sensor
Air Flow Sensor (MAP) (3.1L Engine)
Oxygen sensor — testing and replacement
Throttle Position Sensor (TPS)
Gear Shift Lever Neutral Position Sensor
Air conditioning control
Vehicle Speed Sensor (VSS)
MAF air flow sensor (on 3.8L engine)
Camshaft position sensor (on 3.8L engine)
Crankshaft Position Sensor (for 3.8L engine)
Intake Air Temperature (IAT) Sensor (for 3.8L engine)
Knock Sensor — General Description
Electronic Spark Timing Control (EST)
Electronic ignition control system (ESC) or with knock sensor (KS)
Exhaust gas recirculation system (EGR 3.1 l and 3.8 l since 1993)
Evaporative Emission Control System (EECS)
Positive Crankcase Ventilation (PCV) System
Thermostatic air filter (THERMAC) (3.1L engine)
Transmission torque converter clutch
Catalyst — Checking and Replacing
Transmission
Automatic gearbox
Automatic transmission technical data
General information about automatic transmission
General questions about checking automatic transmission
Replacing and adjusting the throttle valve
Replacing and adjusting the neutral switch
Replacement and adjustment of the selector cable
Replacement and installation of the parking/lock cable
Replacing the differential oil seal
Checking and replacing the gearbox mount
Removal and installation of automatic transmission
Drive shafts
Technical data of drive shafts
General information about drive shafts
Removing and installing axle shafts
Replacement of protective covers of drive axle shafts and repair of CV joints
Internal constant velocity joint
External constant velocity joint
Chassis
Brake system
Technical data of the brake system
General information about the brake system
Replacing disc brake pads
Removal, repair and installation of disc brake caliper
Checking, removing and installing the brake disc
Checking and replacing rear brake pads
Removal, repair and installation of the rear wheel brake cylinder
Removal, overhaul and installation of the master brake cylinder
Checking and replacing brake hoses and brake lines
Bleeding the brake system
Adjusting the parking brake
Removing and installing parking brake cables
Checking, removing and installing the brake booster
Removing, installing and adjusting the brake light switch
Car suspension
Technical data of suspension and steering
General information about car suspension
Removing and installing the shock absorber strut
Replacing the suspension strut
Removing and installing the front anti-roll bar and its bushings
Removing and installing front suspension arms
Removing and installing the front hub and wheel bearings
Removing and installing the hub and steering knuckle
Checking and replacing the ball joint
Removing, checking and installing rear shock absorbers
Removing and installing the transverse jet rod
Removing, checking and installing rear suspension springs
Removing and installing the rear hub
Removing and installing the rear axle
General information about the electronic level control system
General information on wheels and tires
Wheel alignment — general information
Steering
General information about steering
Removing and installing tie rod ends
Removing and installing the steering gear
Replacing protective covers
Removing and installing the power steering pump
Bleeding the power steering
Removing and installing the steering wheel
Body
Heating and air conditioning
General information about heating and air conditioning
Front A/C Blower Motor
Rear blower motor (without rear air conditioner)
Rear blower motor (with rear air conditioning)
Removing and installing the heater radiator
Removing and installing the heater and air conditioner control panel
Checking and servicing the air conditioning system
Removing and installing the air conditioning system filter-drier
Removing and installing the air conditioning compressor
Removing and installing the air conditioning radiator
Removing and installing the evaporator
Repair of body elements
Tightening torques for threaded connections
General information about the car body
Body maintenance
Caring for upholstery and carpets
Care of plastic panels
Care of hinges and locks
Body repair in case of minor damage
Body repair in case of significant damage
Doors, covers and windows
Windshield and fixed glass replacement
Removal, installation and adjustment of the hood
Removing and installing the hood latch and cable
Removing and installing interior door panels
Removing and installing the side panel
Removing and installing the outside mirror
Removing and installing the front door
Removing and installing a sliding door
Removing and installing the rear door
Replacing the gas spring
Removal and installation of door locks and handles
Removing and installing front door glass
Removing and installing the front door window regulator
Interior (internal elements)
Removing and installing the steering column cover
Removing and installing the front panel
Removing and installing seats
Removing and installing the ashtray (cars produced in 1990-1992)
Removing and installing the console (cars produced since 1993)
Removal and installation of soundproofing panels
Removing and installing the glove box
Removing and installing the audio system, air conditioner and heater panel
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
General information on troubleshooting electrical equipment
Fuses — General Information
Fusible Links — General Information
Automatic switches of electrical circuits
Relay — General Information
Turn signal and hazard warning relay
Removing and installing the turn signal switch
Replacing the ignition lock cylinder
Removing and installing the headlight switch
Removing and installing the windshield wiper and washer switch
Replacing headlight bulbs
Headlight adjustment
Replacing lamps in lighting fixtures
Removing and installing the radio and speakers
Removing and installing the instrument panel
Checking and repairing the rear window defroster
Removing and installing the windshield wiper motor
Removing and installing the rear window wiper motor
Description and testing of the cruise control system
Description and testing of electric windows
Description and testing of the central lock
Airbag — General Information
Electrical circuits
Electrical diagrams — general information
Wiring diagram of headlight switches (lamps)
Instrument cluster wiring diagram
Wiring diagram of exterior light lamps
Wiring diagram of interior light fixtures
Mounting diagram of the radio
Rear windscreen wiper/washer assembly diagram
Wiring diagram of front windscreen wipers/washers
Wiring diagram of electric windows
Central locking installation diagram (front and rear doors)
Installation diagram of the central lock (sliding door)
Wiring diagram of starting and charging systems
Wiring diagram of the central injection system (TBI) — 3.1L engine
PFI System Wiring Diagram — 3.8L Engine
Chevrolet Trailblazer 1 (2001-2008)
General information
User manual
Using the operating manual
Instruments and controls on the front panel and console
Stabilitrak system
Electrical sockets for connecting additional electrical equipment
Lighting fixtures
Heating and air conditioning system
Audio system and clock
Navigation system
Steering wheel/steering column mounted controls
Multifunctional lever
Mirrors — external, internal
Windows — electric windows
Doors — mechanical, electrical and programmable automatic locks
Rear luggage compartment
Ceiling and roof
Accommodation of small luggage
Ashtray and cigarette lighter
Additional electrical equipment power supply system
Battery discharge prevention system
Power Management System
Adjustment memory function
Seat adjustment
Seat belts
Additional restraint systems
Break-in period of a new car
Car keys
Anti-theft alarm system
Remote control of door locks
Ignition switch
Engine Starting Instructions
Adjustable accelerator and brake pedals
Active fuel supply control system — Active Fuel Management™
Transmission — automatic gearbox
All-wheel drive system
Vehicle Identification Numbers
Purchase of spare parts
Maintenance methods, tools and working equipment
Jacking and towing a car
Starting the engine from an auxiliary battery
Operating fluids and lubricants
Conversion factors
Convert fractional/decimal values in inches/values in millimeters
Safety first!
Dictionary of technical terms
Troubleshooting
Determining the Causes of Engine Failures
Engine electrical system
Fuel system
Cooling system
Automatic transmission
Transfer case (4WD models)
Cardan transmission
Car bridges
Half shafts (all-wheel drive)
Brake system
Suspension and steering
Maintenance
Regular Care and Maintenance — Specifications
Maintenance schedule
Introduction — Owner's Manual and Vehicle Data Plate
General recommendations for car care
Checking the levels of operating fluids and lubricants
Checking the condition of the tires and their inflation pressure
Checking the fluid level in the power steering hydraulic system
Checking the automatic transmission fluid level
Changing engine oil and oil filter
Inspection of seat belts
Inspection and replacement of windshield wiper blades
Battery inspection, maintenance and charging
Inspection and replacement of the drive belt and tensioner
Inspection and replacement of hoses located in the engine compartment
Inspection of the cooling system
Wheel rotation
Checking the Differential Transmission Fluid Level
Lubrication of chassis elements
Checking the technical condition of the fuel system
Checking the technical condition of the brake system
Checking the technical condition of the exhaust system
Checking the Transfer Case Fluid Level (4WD Models)
Replacing brake fluid
Replacing the air cleaner
Replacing the fuel filter
Replacing spark plugs
Inspection of rubber boots of suspension elements, steering and drive shafts
Automatic transmission fluid and filter replacement
Transfer Case Fluid Replacement (4WD Models)
Changing differential oil
Maintenance of the cooling system (draining, flushing and filling)
Power unit
Engine in a car
Inline Six Engine — Specifications
General information about engines
Carrying out repairs without removing the engine from the engine compartment
Intake manifold — removal and installation
Valve Cover — Removal and Installation
Exhaust manifold — removal and installation
Front casing — removal and installation
Drive chain, sprockets and tensioner — replacement
Camshafts, rocker arms and clearance compensators — removal and installation
Cylinder head — removal and installation
Valves — Maintenance
Front Crankshaft Oil Seal — Replacement
Oil pump and bypass valve — replacement
Drive Disc — Removal and Installation
Rear Crankshaft Oil Seal — Replacement
Oil level tube — removal and installation
Engine sump — removal and installation
Engine Mounts — Inspection and Replacement
Engine overhaul
Engine Overhaul — Specifications
General information — engine overhaul
Checking oil pressure
Checking the compression in engine cylinders and diagnostics with vacuum measurement
Position of the first piston TDC — location
Alternative methods of engine restoration
Engine Removal — Methods and Precautions
Engine — removal and installation
Engine Overhaul — Disassembly Sequence
Pistons and connecting rods — removal and installation
Crankshaft — removal and installation
Engine Overhaul — Assembly Sequence
First start and engine running-in after major repairs
Terms and concepts used in engine overhaul
Cooling and heating
General information
Antifreeze — General Information
Thermostat — Checking Performance and Replacement
Cooling system fan and its clutch — checking the functionality
Cooling system fan, its coupling and casing — removal and installation
Radiator — removal and installation
Coolant pump — checking performance and replacement
Coolant Temperature Sensor — Checking Functionality and Replacement
Heater fan and its electrical circuit — checking the functionality
Heater Fan — Removal and Installation
Control panel for heating and air conditioning systems — removal and installation
Heater — removal and installation
Air conditioning and heating systems — performance testing and maintenance
Air Conditioning Accumulator/Dryer — Removal and Installation
Air conditioning compressor — removal and installation
Air conditioning condenser — removal and installation
Evaporator — replacement
Air conditioning expansion tube — removal and installation
Fuel and exhaust system
Fuel and exhaust system — specifications
General information
Relieving pressure in the fuel system
Fuel Pump/Fuel Pressure — Check
Fuel lines and their connectors — restoration and replacement
Fuel tank — removal and installation
Fuel Tank Cleaning and Restoration — General Information
Fuel pump — removal and installation
Fuel System Measuring Unit — Checking Performance and Replacement
Air cleaner housing and resonator — removal and installation
Fuel injection system — general information
Fuel Injection System — General Functional Check
Throttle body — removal and installation
Fuel Pressure Regulator — Replacement
Fuel receiver and injectors — removal and installation
Exhaust System Maintenance — General Information
Engine electrical equipment
Engine Electrical Systems — Specifications
General information and precautions
Battery — Checking and Replacing
Battery Cables — Replacement
Ignition system — general information
Ignition system — checking functionality
Ignition coils — removal and installation
Charging system — general information and precautions
Charging system — checking functionality
Generator — removal and installation
Starting system — general information and precautions
Starter and its electrical circuit — checking the functionality
Starter — removal and installation
Engine control
Exhaust Gas Monitoring and Engine Management Systems — General Information
On-Board Diagnostics (OBD) and Trouble Codes
PCM control unit — removal and installation
Throttle Position Sensor (TPS) — Replacement
Accelerator Pedal Position Sensor (APP) — Replacement
Manifold Absolute Pressure (MAP) Sensor — Replacement
Supply Air Temperature (IAT) Sensor — Replacement
Coolant Temperature Sensor (ECT) — Replacement
Crankshaft Position Sensor (CPS) — Replacement
Camshaft Position Sensor (CPS) — Replacement
Oxygen sensor — replacement
Knock Sensor — Replacement
Vehicle Speed Sensor (VSS) — Replacement
Crankcase ventilation system
Fuel Evaporative Emissions (EVAP) System
Camshaft Phase Correction Device Solenoid Valve — Replacement
Catalytic converter
Transmission
Automatic gearbox
Automatic transmission — specifications
General information
Diagnostics — General Information
Selector cable — removal, installation and adjustment
Selector lever lock system in PARK position — description and replacement of elements
PARK/NEUTRAL (PNP) position switch/reverse light switch — description, replacement and adjustment
Extended Gearbox Housing Seal (2WD) — Replacement
Gearbox Mounts — Inspection and Replacement
Automatic transmission — removal and installation
Transfer case
Transfer case — specifications
General information — transfer case
Transfer case control switch (models with electric shift mechanism)
Transfer case shift mechanism servomotor (models with electric shift mechanism drive)
Transfer case speed sensors — checking functionality and replacement
Transfer case control unit (models with electric shift mechanism) — replacement
Seals — replacement
Transfer case — removal and installation
Transfer case repair — general information
Drive shafts and cardan
Transmission — Specifications
General information
Cardan shafts and joints — general information and inspection
Cardan shaft(s) — removal and installation
Cardan joints — replacement
Bridges — description and inspection
Half shafts (rear) — removal and installation
Axle shaft seal (rear) — replacement
Axle shaft bearing (rear) — replacement
Differential gear seal — replacement
Bridge (rear) removal and installation
Drive shafts (4WD models) — general information and inspection
Drive shaft (4WD models) — removal and installation
Drive shaft boot (4WD models) — replacement
Front Axle Shift Drive (All Wheel Drive Models with Electric Shift Drive) — Replacement
Intermediate shaft bearing housing seals (4WD models) — replacement
Intermediate shaft bearing housing (4WD models) — removal and installation
Intermediate shaft (4WD models) — removal and installation
Front Differential Holder — Removal and Installation
Differential seals (front, on all-wheel drive models) — replacement
Chassis
Brake system
Specification — Brake System
General information
Anti-lock braking system — general information
Disc brake pads — replacement
Disc Brake Caliper — Removal and Installation
Brake disc — inspection, removal and installation
Master Cylinder — Removal, Installation and Replacement of Tank O-Ring
Brake Hoses and Tubes — Inspection and Replacement
Hydraulic brake system — bleeding
Vacuum brake booster — checking functionality, removal and installation
Brake pedal travel — check
Parking brake — adjustment of the mechanism
Parking brake lever and cables — replacement
Parking brake shoes — replacement
Brake Light Sensor — Checking Functionality and Replacement
Car suspension
Suspension and steering — specifications
General information
Shock absorber strut (front suspension) — removal and installation
Shock absorber or spring (front suspension) — replacement
Anti-roll bar (front) and its bushings — removal and installation
Upper control arm — removal and installation
Lower suspension arm — removal and installation
Ball joints — inspection and replacement
Hub and Bearing (Front Suspension) — Removal and Installation
Wheel studs — replacement
Steering knuckle — removal and installation
Shock absorber (rear) — removal and installation
Anti-roll bar (rear) and its bushings — removal and installation
Suspension spring (rear) — removal and installation
Air suspension spring (rear) — removal and installation
Suspension arms (rear) — removal and installation
Wheels and tires — general information
Wheel alignment angles — general information
Steering
Steering wheel — removal and installation
Steering column — removal and installation
Intermediate shaft — removal and installation
Tie rod ends — removal and installation
Steering Gear Covers — Replacement
Steering gear — removal and installation
Power steering pump — removal and installation
Power Steering Fluid Cooler — Removal and Installation
Power steering hydraulic system — bleeding
Body
Exterior (external elements)
Car body — specifications
General information about the car body
Body — maintenance
Body repair — minor damage
Body repair — serious damage
Radiator grille — removal and installation
Hood cover — removal, installation and adjustment
Bonnet Latch and Cable — Removal and Installation
Bumpers — removal and installation
Front fenders — removal and installation
Air Intake Shroud — Removal and Installation
Mirrors — removal and installation
Airbag system — general information
Interior (internal elements)
Vinyl siding — maintenance
Upholstery and carpets — maintenance
Console — removal and installation
Dashboard Trim — Removal and Installation
Steering Column Covers — Removal and Installation
Instrument panel and holder — removal and installation
Seats — removal and installation
Steering gear jumper — removal and installation
Doors, locks and windows
Hinges and locks — maintenance
Windshield and fixed glass — replacement
Door trim panels — removal and installation
Doors — removal and installation
Latch, Lock Cylinder and Door Handle — Removal and Installation
Door window glass — removal and installation
Window lifter — removal and installation
Tailgate and glass — removal and installation
Rear Door Panels, Lock Cylinder, Latch and Support Pillars — Removal and Installation
Electrical equipment
Equipment and devices
Car electrical equipment — general information
Determining the Causes of Electrical Circuit Faults — General Information
Fuses and links — general information
Circuit breakers — general information and performance testing
Relays — General information and performance testing
Turn Signal/Hazard Warning Light Circuit Breaker — Function Test and Replacement
Multifunction Switch Located on Steering Column — Replacement
Electronic Parking Mode Lock Switch — Replacement
Ignition Switch and Cylinder Replacement
Switches located on the instrument panel — replacement
Instrument cluster — removal and installation
Car radio and speakers — removal and installation
Antenna — removal and installation
Headlight bulbs — replacement
Main and fog lights — adjustment
Headlight housing — removal and installation
Replacing lamps
Windscreen wiper motor — checking functionality and replacement
Sound signal — replacement
Daylight-Related Lighting (DRL) — General Information
Rear Window Defroster — Checking Performance and Repair
Speed Control System — Description and Functionality Check
Electric windows — description and performance check
Electric door locks and keyless entry system — description and functionality check
Electrically adjustable side mirrors — description
Power Seats — Description
Data exchange system — description
Airbag system — general information
Electrical circuits
Electrical diagrams — general information
Starting and charging system
Exterior lighting (except headlights)
Car headlight
Interior lighting
Instrument panel and switch illumination
Emergency indicators
Windscreen wiper/washer
Automatic heating and air conditioning system
Manual heating and air conditioning system
Car window lifters
Automatic door locks
System — Cruise control
Car audio system