Manual transmission Chevrolet Aveo 1 (T200)

The D16 is a fully synchronized, five-speed manual gearbox with constant mesh gears and helical final drive gears used in front-wheel drive transmissions. This section provides information on servicing and repairing the D16 gearbox.

Description of the vehicle transmission
The transmission consists of a gearbox (hereinafter referred to as checkpoint) and drive shafts. The drive is to the front wheels. Cars produced in Ukraine are...

Checking the gearbox oil level
Remove the filler plug and check the oil level (the car is on a horizontal surface, with cold oil in the gearbox). The oil should reach the bottom edge of the...

The device of a five-speed manual gearbox (D16)
The D16 gearbox is a fully synchronized five-speed manual gearbox with constant mesh gears and a cylindrical helical pair of final drive gears used in...

Gearshift mechanism drive

Adjusting the gear shift mechanism
1. Disconnect the negative battery cable. 2. Set the gear shift lever to neutral position. 3. Loosen the rod clamp bolt. 4. Remove the adjusting hollow insert...

Removal and installation the gear shift lever
Removal 1. Set the shift lever to neutral position. 2. Remove the cover from the console cover. 3. Lift the cover up to gain access to the gearshift lever...

Removal and installation the gearshift housing
Removal 1. Remove the rod clamp. 2. Remove the console. 3. Remove the gear shift lever housing by unscrewing the mounting screws. Installation 1. Install the...

Removal the gear shift lever drive
Removal 1. Remove the rod clamp. 2. Release the universal joint clamp. 3. Separate the cardan joint from the gearbox. 4. Remove the locking shaft pin and...

Replacing the wheel drive shaft seal
Removal Caution: Do not damage the bearing adjustment ring with the pry bar. 1. Remove the drive shaft. 2. Remove the drive shaft seal. Installation 1. Install...

Removal and installation of gearbox
Removal 1. Install the engine support device. 2. Remove the battery and battery tray. 3. Remove the gearbox control lever mechanism. 4. Remove the drive shaft....

Disassembly and assembly of manual transmission
Disassembly 1. Remove the gearbox from the vehicle. 2. Remove the oil filler plug. 3. Remove the gear shift lever cover. 4. Install the lever cover on the...

Transmission drive (input) shaft
Disassembly 1. Loosen the screw at the end of the drive shaft. 2. Remove the retaining ring at the base of the drive gear block. 3. Remove the drive shaft from...

Driven (output) shaft of the transmission
Elements of fifth gear Disassembly 1. Remove the driven shaft bearing using a universal puller. 2. Remove the retaining ring (30), thrust disc (29), needle...

Disassembling and assembling the differential
Disassembly 1. Remove the differential cover mounting screws, differential cover and differential cover gasket. 2. Remove the bearing adjusting ring retainer....

Assembly of the main transmission units
Assembly 1. Connect the driven and driving shafts. 2. Compress the snap ring at the base of the driven shaft and hold it with the holder. 3. Hold the retaining...

This section is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

Share information: