Car Clutch Repair Chevrolet Aveo 1 (T200)

The clutch of a car consists of a driven and pressure plate, a control pedal, a main and working cylinder of a hydraulic drive, tubes, etc.

The clutch is disengaged by pressing the clutch pedal. In this case, the force from the pedal through the rod is transmitted to the piston of the clutch master cylinder. The pressure developed by the clutch master cylinder is transmitted to the slave cylinder. The piston of the working cylinder through the rod actuates the clutch release mechanism.

This chapter contains instructions for disassembling, checking, repairing and installing clutch elements.

Clutch specifications
Type Single disc dry Outer diameter 215 mm Inner diameter 145 mm Thickness 8.4 mm Liquid used DOT 4 brake fluid Leading elements The leading elements are two...

Removal and installation the clutch
Removal 1. Disconnect the negative battery cable. 2. Disconnect the return spring from the clutch pedal. 3. Remove the nut, washer and pedal axle. 4. Remove...

Adjusting the clutch pedal (hydraulic drive)
1. Determine the pedal's free play. Press the pedal lightly with your hand and measure the distance to the point where you feel resistance. 2. Adjust the pedal...

Adjusting the clutch release moment
1. Pull the parking brake lever. 2. Start the engine at idle speed. 3. While moving the gear shift lever to the reverse position, slowly release the clutch...

Bleeding the Clutch Hydraulic Drive
Bleed any air from the hydraulic system that entered it when disconnecting the pipes for repair. The fluid level in the clutch/brake reservoir should be...

Removal the clutch pressure plate
Removal 1. Disconnect the negative battery cable. 2. Remove the gearbox. 3. Remove the pressure plate mounting screws and the pressure plate. Caution: When...

Checking the driven clutch disc
1. Visual inspection: check the clutch surface for wear or oily contamination; check the damper springs for damage or weakening; check the clutch disc for...

Checking and installing the clutch pressure plate
Examination 1. Check the spring pin for wear. 2. Check the surface of the pressure plate for wear or cracks. 3. Check the surface for oil contamination. After...

Removal and installation the clutch master cylinder
Removal Caution: Before disconnecting the reservoir tank hose, remove the liquid from the expansion tank. 1. Remove the locking bracket. 2. Remove the push rod...

Removal and installation the clutch slave cylinder
Removal 1. Loosen the bolt and disconnect the hose from the clutch release cylinder. 2. Remove the clutch release slave cylinder mounting screws and remove the...

Disassembly and assembly of the clutch master cylinder
Disassembly 1. Remove the clutch master cylinder. 2. Remove the dust cover and disconnect the piston retaining ring. 3. Remove the pusher and piston. 4. Check...

Disassembly and assembly of the clutch slave cylinder
Disassembly 1. Remove the clutch slave cylinder. 2. Remove the dust cover and pusher. 3. Press the piston, then remove the retaining ring with round-nose...

This section is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

Share information: