Car manual transmission Chevrolet Aveo 1.5 (T250)

Description of the vehicle transmission
The transmission consists of a gearbox (hereinafter referred to as checkpoint) and drive shafts. Drive - to the front wheels. Cars produced in Ukraine are...

Technical characteristics and application of various types of gearboxes
The D16 manual transmission is a fully synchronized five-speed manual gearbox with constant mesh gears and a cylindrical helical pair of final drive gears used...

Mechanical gearbox device D16
1. Roller bearing 2. Driven shaft of the gearbox 3. Composite washer 4. Composite washer enclosing ring 5. 4th gear driven gear 6. Needle bearing 7. 3rd and...

Support (housing) of bearings of gearbox shafts
1. Jumper a 2. Fastening screw 3. Fastening screw 4. Retainer cracker 5. Bearing support 6. Locking mechanism rod 7. Pin 8. Rod 9. Spring 10. Cork 11. Gear...

Gear shift mechanism
1. Gear shift lever 2. mounting screw 3. Lever rod cover 4. Clamp 5. Fastening screw 6. Intermediate gear shift lever 7. Gear shift matching unit 8. Pin 9....

Checking the oil level in the manual transmission
Remove the filler plug and check the oil level (the car is on a horizontal surface, with cold oil in the gearbox). The oil should reach the bottom edge of the...

Adjusting the gear shift mechanism
1. Disconnect the negative battery cable. 2. Set the gear shift lever to neutral position. 3. Loosen the shift rod clamp clamp bolt. 4. Remove the adjusting...

Removal and installation the gear shift lever
Removal 1. Set the shift lever to neutral position. 2. Remove the cover from the console cover. 3 Lift the cover upward to gain access to the gearshift lever...

Removal and installation the gearshift housing
Removal 1. Remove the rod clamp. 2. Remove the console. 3. Remove the gear shift lever housing by unscrewing the mounting screws. Installation 1. Install the...

Removal and installation the speedometer sensor with drive
Removal 1. Disconnect the speedometer sensor connector. 2. Loosen the speedometer sensor mounting screw and remove the sensor. Installation 1. Lubricate the...

Removal the gear shift rod
Removal 1. Remove the rod clamp clamp. 2. Release the universal joint clamp. 3. Separate the cardan joint from the manual transmission. 4. Remove the locking...

Replacing the wheel drive shaft seal
Removal Caution: Do not damage the bearing adjustment ring with the pry bar. 1. Remove the drive shaft. 2. Remove the drive shaft seal. Installation 1. Install...

Removal a manual gearbox
Removal 1. Install the engine support device. 2. Remove the battery and battery tray. 3. Remove the gearbox control lever mechanism. 4. Remove the drive shaft....

Installation of a manual gearbox
Caution: Support the gearbox with a jack. 1. Install the gearbox by inserting the gearbox input shaft into the splined hole of the clutch driven disk, and...

Disassembling the manual gearbox D16
Disassembly 1. Remove the gearbox from the vehicle. 2. Remove the oil filler plug. 3. Remove the gear shift lever cover. 4. Remove the retaining ring, bushing,...

Leading (input) shaft — disassembly and assembly
Input shaft device 1. Gearbox housing cover 2. Bearing housing 3. Reverse gear shaft 4. Reverse gear 5. Washer 6. 5th gear drive pinion 7. Drive shaft bearing...

Driven (output) shaft — device
1. Output shaft with the main gear drive ring gear. 2. Output shaft roller bearing. 3. Composite washer. 4. Retaining ring. 5. Driven gear of 4th gear. 6....

Driven (output) shaft — disassembly and assembly
Disassembly 1. Remove the driven shaft bearing using a universal puller. 2. Remove the retaining ring (35), thrust disc (34), needle thrust bearing (33) ( see...

Differential is a device
1. Differential bearing retaining housing 2. Sealing ring 3. Drive shaft seal 4. Differential bearing 5. Driven gear of the main transmission 6. Speedometer...

Differential — disassembly and assembly
Disassembly 1. Remove the differential cover mounting screws, differential cover and differential cover gasket. 2. Remove the bearing adjusting ring retainer...

Adjusting differential bearings
Tighten the bearing adjusting ring until the differential radial play disappears. Adjust the differential bearing preload. Old bearings: 1Nm of torque is...

Assembly of the main components of the gearbox
1. Connect the driven and driving shafts. 2. Compress the snap ring at the base of the driven shaft and hold it with the holder. 3. Hold the retaining ring at...

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