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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Assembly of the main components of the gearbox

Assembly of the main components of the gearbox (Chevrolet Aveo T250)

            0

1. Connect the driven and driving shafts.

2. Compress the snap ring at the base of the driven shaft and hold it with the holder.

3. Hold the retaining ring at the base of the input shaft with round-nose pliers.

4. Install the main and input shafts onto the support plate.

5. Loosen the main shaft retaining ring and the input shaft retaining ring.

5. Loosen the main shaft retaining ring and the input shaft retaining ring.


6. Install the 1st and 2nd gear forks.

7. Install the 5th gear lever into the support plate.

7. Install the 5th gear lever into the support plate.


8. Install the 3rd and 4th gear rod/fork retaining pin.

8. Install the 3rd and 4th gear rod/fork retaining pin.


9. Install the thrust bracket onto the bearing housing.



9. Install the thrust bracket onto the bearing housing.


10. Install the 1st and 2nd gear rod/fork onto the bearing housing.

10. Install the 1st and 2nd gear rod/fork onto the bearing housing.


11. Install the 1st and 2nd gear fork retaining pin.

11. Install the 1st and 2nd gear fork retaining pin.


12. Install the thrust bracket and tighten the mounting screws to 7 Nm.

12. Install the thrust bracket and tighten the mounting screws to 7 Nm.


13. Install the reverse gear rod/fork into the bearing housing.



13. Install the reverse gear rod/fork into the bearing housing.


14. Install the reverse gear rod/fork retaining pin.

14. Install the reverse gear rod/fork retaining pin.


15. Install the rod locking pin and spring into the locking hole.

15. Install the rod locking pin and spring into the locking hole.


16. Install the 4th gear rod locks.

16. Install the 4th gear rod locks.


17. Tighten the bolts and install the 5th gear connector to the bearing housing using the snap fastener.



Tightening: Tighten the connector bolts to 7 Nm.

Tightening: Tighten the connector bolts to 7 Nm.


18. Install the 5th gear pinion.

18. Install the 5th gear pinion.


19. Secure the 5th gear with a retaining ring.

19. Secure the 5th gear with a retaining ring.


20. Install the thrust washers, retaining ring and needle bearing into the 5th gear main shaft assembly.

20. Install the thrust washers, retaining ring and needle bearing into the 5th gear main shaft…


21. Install the synchronizer locking ring on the 5th gear driven gear of the main shaft.



21. Install the synchronizer locking ring on the 5th gear driven gear of the main shaft.


22. Install the driven shaft 5th gear driven gear assembly.

22. Install the driven shaft 5th gear driven gear assembly.


23. Install the 5th gear clutch hub.

24. Install the snap ring holding the 5th gear assembly.

24. Install the snap ring holding the 5th gear assembly.


25. Install the 5th gear fork and tighten the 5th gear fork mounting screws to a torque of 22 Nm.

25. Install the 5th gear fork and tighten the 5th gear fork mounting screws to a torque of 22 Nm.


26. Engage 2nd gear.



27. Install the bearing housing with the shafts attached to it and tighten the mounting screws to a torque of 22 Nm.

27. Install the bearing housing with the shafts attached to it and tighten the mounting screws to a…


27. Install the bearing housing with the shafts attached to it and tighten the mounting screws to a…


28 Install the speedometer drive and tighten the mounting screw to a torque of 4 Nm.

28 Install the speedometer drive and tighten the mounting screw to a torque of 4 Nm.


29. Install the shift rod, shift lever and pin.

29. Install the shift rod, shift lever and pin.


30. Install the retaining ring, bushing, spring and intermediate lever.

31. Shift into neutral.

31. Shift into neutral.


32. Install the shift lever cover and tighten the mounting screws to 22 Nm.

32. Install the shift lever cover and tighten the mounting screws to 22 Nm.


33. Install the gearbox cover and tighten the mounting screws to 18 Nm.

33. Install the gearbox cover and tighten the mounting screws to 18 Nm.


34. Install the gearbox on the vehicle.

(The article was reprinted from the website «ChevyMan.ru»)

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Aveo T250: Manual gearbox
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Differential — disassembly and assembly
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Aveo T300 (2012-2018) 
  • General information
  • Vehicle device
  • User manual
  • Main malfunctions
  • Maintenance
  • Power unit
  • Engine
  • Lubrication system
  • Cooling system
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  • Manual gearbox
  • Automatic gearbox
  • Front wheel drives
  • Chassis
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  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and trunk
  • Security systems
  • Electrical equipment
  • Engine electrics
  • Equipment and devices
  • Heating and air conditioning
  • Electrical circuits

 

Aveo T250 (2006-2011) 
  • Manual
  • Driver's workplace
  • Salon equipment
  • Vehicle characteristics
  • Maintenance
  • Engine 1.5 SOHC
  • Engine repair
  • Fuel supply system
  • Control system
  • Cooling system
  • Engine 1.6 DOHC
  • Engine repair
  • Control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Wheel drive
  • Chassis
  • Wheel suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior

 

Aveo T200 (2003-2008) 
  • General information
  • User manual
  • Power unit
  • Engine repair 1.5L SOHC
  • Fuel system
  • Control system
  • Cooling system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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