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  • The device of a five-speed manual gearbox (D16)

The device of a five-speed manual gearbox (D16) (Chevrolet Aveo T200)

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Contents: Technical specifications ↧ Gearbox bearing housing D16 ↧
The D16 gearbox is a fully synchronized five-speed manual gearbox with constant mesh gears and a cylindrical helical pair of final drive gears used in front-wheel drive vehicle transmissions.

1. Roller bearing, 2. Gearbox driven shaft, 3. Composite washer, 4. Composite washer enclosing…
1. Roller bearing, 2. Gearbox driven shaft, 3. Composite washer, 4. Composite washer enclosing ring, 5. 4th gear driven pinion, 6. Needle bearing, 7. 3rd/4th gear synchronizer locking rings, 8. 3rd/4th gear shift clutch assembly, 9, 3rd/4th gear shift clutch locking crackers, 10. 3rd/4th gear locking cracker spring spacer, 11. Washer, 12. Spring ring, 13. 3rd gear driven pinion, 14. Composite washer, 15. Composite washer enclosing ring, 16. 2nd gear driven pinion, 17. Needle bearing, 18. Inner synchronizer locking ring, 19. Intermediate synchronizer locking ring, 20. Outer synchronizer locking ring, 21. 1st and 2nd gear shift clutch with reverse driven gear, 22. 1st and 2nd gear locking crackers, 23. 1st and 2nd gear locking cracker spring spacer, 24. Washer, 25. Spring ring. 26. 1st gear driven gear, 27. Needle bearing, 28. Thrust needle bearing, 29. Thrust needle bearing washer, 30. Retaining ring, 31. Groove ball bearing, 32. Composite washer, 33. Composite washer enclosing ring, 34. 5th gear driven gear, 35. Needle bearing, 36. Synchronizer locking ring. 37. 5th gear engagement clutch, 38. Spacer spring ring of 5th gear clutch retaining crackers, 39. 5th gear clutch retaining crackers, 40. Retaining ring. 41. Input shaft bearing, 42. Input shaft, 43. Input shaft gear block. 44. Bolt, 45. Retaining ring, 46. Gear block bearing ring, 47. Ball bearing with groove, 48. 5th gear pinion, 49. Retaining ring, 50. Washer, 51. Reverse idler gear, 52. Reverse idler gear shaft, 53. Ball.




The special feature of the D16 gearbox is the use of triple locking rings in the synchronizer mechanism of the 1st and 2nd gears. The other synchronizers are equipped with ordinary single locking rings.

Reverse gear is engaged by means of a sliding intermediate gear, which, when engaged, meshes with the gears of the driving and driven shafts. The driven gear of the reverse gear is the toothed ring on the 1-2 gear engagement clutch.

Technical specifications



ManufacturerDWMC
ModelD-16
Gear ratios:
5th gear3,545
4th gear1,952
3rd gear1,276
2nd gear0,971
1 gear0,763
reverse gear3,333
Final drive ratio3,722
Oil volume1.8 l

Gearbox bearing housing D16



Gearbox bearing housing D16


(The original material is located on the website: «CHEVYMAN.RU»)

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Aveo T200: Manual gearbox
Next articles

Checking the gearbox oil level
Description of the vehicle transmission
Gearshift mechanism drive
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Removal and installation the gear shift lever
Removal and installation the gearshift housing
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