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Lacetti 1 (2002-2009)
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  • Lacetti
  • J200 (2002-2009)
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  • Removal the brake booster

Removal the brake booster (Chevrolet Lacetti J200)

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We remove the brake booster for replacement in case of its failure.

Disconnect the wiring harness from the working fluid level sensor (see Removal the master brake cylinder).

Disconnect the wiring harness from the working fluid level sensor (see Removal the master brake…


Using pliers, squeeze the ends of the clamp securing the vacuum supply hose to the booster fitting and slide the clamp along the hose.

Using pliers, squeeze the ends of the clamp securing the vacuum supply hose to the booster fitting…


We remove the hose from the amplifier fitting.

Disconnect the hose supplying fluid to the clutch master cylinder from the nipple of the master brake cylinder and unscrew the nipples of the two brake pipes (see Removal the master brake cylinder).

Having loosened the tightening of the fittings of these tubes to the ABS hydraulic unit (see Removal the ABS unit)…

Having loosened the tightening of the fittings of these tubes to the ABS hydraulic unit (see…


…we move the tubes away from the master cylinder.



In the car interior, remove the protective cover (see Removal the instrument panel).

Under the dashboard…

Under the dashboard…


...using pliers, we remove the spring retainer of the finger that attaches the vacuum booster pusher fork to the brake pedal.

...using pliers, we remove the spring retainer of the finger that attaches the vacuum booster…


We remove the finger from the holes in the pedal and the pusher fork.

We remove the finger from the holes in the pedal and the pusher fork.


Using a 12 mm socket, unscrew the four nuts securing the vacuum booster.



Using a 12 mm socket, unscrew the four nuts securing the vacuum booster.


We remove the booster pusher from the hole in the front shield... ...and remove the vacuum booster from the engine compartment.

We remove the booster pusher from the hole in the front shield... ...and remove the vacuum booster…


We check the size between the axis of the pusher fork holes and the mating surface of the vacuum booster, which should be 120 mm.

To get the right size…

To get the right size…


…with a 14 mm wrench we unscrew the lock nut, holding the pusher fork with a punch.

By rotating the fork we achieve the required size, after which we tighten the lock nut. We install the vacuum brake booster in the reverse order. We bleed the hydraulic drive of the brake system (see Bleeding the hydraulic brake system).

The article is based on data from the website: «ChevyMan.ru»

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Lacetti 1: Brake system
Next articles

Removal the master brake cylinder
Replacing the parking brake pads
Removal the rear wheel brake disc
Removal the front wheel brake disc
Replacing the brake pads of the rear wheels
Replacing the front brake hose
Replacing the rear wheel brake hose
Removal the parking brake system components
Removal the ABS unit
Removal wheel speed sensors


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Checking the operation of the brake booster Chevrolet Aveo T300 (2012-2018)
Parking brake Chevrolet Captiva 1 (2006-2018)
Checking the operation of the brake booster Chevrolet Cruze 1 (2008-2016)
Removal the brake booster Chevrolet Lanos T150 (2002-2009)
Vacuum brake booster Chevrolet Niva 1 (2002-2016)
Brake booster vacuum sensor Chevrolet Tahoe 2 and 3 (2000-2014)
Checking, removing and installing the brake booster Chevrolet Lumina 1 (1989-1994)
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