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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Removal the cylinder head

Removal the cylinder head (Chevrolet Aveo T250)

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Perform a pressure reduction operation in the fuel system. To do this, let the engine run for 10 seconds with the fuel pump disconnected. To disconnect the fuel pump, remove the fuse (see figure T250 2.003).

1. Remove the fuel pump power fuse.

2. Start the engine.

3. After the engine stops, start it again and let it run for about 10 seconds to use up the fuel contained in the fuel rail to reduce the residual fuel pressure in the system.

4 Disconnect the engine control module (ECM) ground terminal from the intake manifold.

5. Drain the coolant from the engine.

6. Disconnect the supply air temperature (IAT) sensor connector.

6. Disconnect the supply air temperature (IAT) sensor connector.


7. Disconnect the crankcase ventilation hose from the valve cover.

8. Disconnect the air duct from the throttle body.

9 Disconnect the ignition coil connector.

9 Disconnect the ignition coil connector.


10. Disconnect the coolant temperature sensor (CTS) connector (see figure T250 2.008)



10. Disconnect the coolant temperature sensor (CTS) connector (see figure T250 2.008)


11. Disconnect the Idle Air Control (IAC) connector (see figure T250 2.009)

11. Disconnect the Idle Air Control (IAC) connector (see figure T250 2.009)


12. Disconnect the throttle position (TP) sensor connector.

12. Disconnect the throttle position (TP) sensor connector.


13. Remove the camshaft position (CMP) sensor

13. Remove the camshaft position (CMP) sensor


14. Loosen the air filter housing screws.



15. Remove the air filter housing.

15. Remove the air filter housing.


16. Remove the timing belt cover upper part screws.

17. Remove the upper part of the timing belt cover.

17. Remove the upper part of the timing belt cover.


18. Align the ignition timing mark on the camshaft toothed pulley with the mark on the rear timing belt cover.

18. Align the ignition timing mark on the camshaft toothed pulley with the mark on the rear timing…


19. Remove the right front wheel.

20. Remove the right front wheel mudguard.



21. Remove the accessory drive belt.

21. Remove the accessory drive belt.


22. Disconnect the fuel supply line from the fuel rail.

22. Disconnect the fuel supply line from the fuel rail.


23. Remove the power steering tube bracket mounting nut.

24. Unscrew the generator nut.

25. Remove the generator bracket mounting nut.

26. Remove the generator bracket.

26. Remove the generator bracket.


27. Disconnect the brake booster hose at the intake manifold.



28. Disconnect any vacuum hoses that need to be disconnected and the electrical connector.

29. Disconnect the manifold absolute pressure (MAP) sensor connector.

30. Remove the crankshaft pulley mounting screw.

31. Remove the crankshaft pulley.

31. Remove the crankshaft pulley.


32. Unscrew the screws of the lower part of the timing belt drive housing.

33. Remove the lower part of the timing belt cover.

33. Remove the lower part of the timing belt cover.


34. Slightly loosen the coolant pump mounting screws.

35. Loosen the timing belt tension by turning the coolant pump.

35. Loosen the timing belt tension by turning the coolant pump.


36. Remove the timing belt.



37. Disconnect the crankcase ventilation tube from the camshaft housing.

37. Disconnect the crankcase ventilation tube from the camshaft housing.


38. Remove the valve cover with gasket.

Caution: Avoid scratching, nicking or otherwise damaging the camshaft.


39. Remove the camshaft timing pulley.

39. Remove the camshaft timing pulley.


40. Remove the rear upper timing belt cover screws.

40. Remove the rear upper timing belt cover screws.


41. Disconnect the spark plug wires from the spark plugs.

42. Disconnect the catalytic converter flange from the exhaust manifold flange.

43. Disconnect the oxygen sensor electrical connector.

43. Disconnect the oxygen sensor electrical connector.


44. Disconnect the heater supply hose from the coolant distributor.

44. Disconnect the heater supply hose from the coolant distributor.


45. Disconnect the coolant hose connecting the expansion tank and the throttle body.

46. Remove the front engine mount mounting bolts.

47. Disconnect the accelerator cable from the throttle body and intake manifold.

47. Disconnect the accelerator cable from the throttle body and intake manifold.


48. Gradually loosen all cylinder head mounting bolts in the sequence shown in the figure.

48. Gradually loosen all cylinder head mounting bolts in the sequence shown in the figure.


49. Remove the cylinder head mounting screws.

50. Carefully remove the camshaft housing.

Caution: When removing the cylinder head, do not allow engine oil or coolant to enter the cylinders. Otherwise, engine damage may occur.


51. Remove the cylinder head with the intake and exhaust manifolds installed on it.

52. Remove the cylinder head gasket.

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T250: Engine repair
Next articles

Removal and installation the valve cover
Maintenance and repair
Cylinder Block Parts
Cylinder head parts
Tightening torques for threaded connections
Cleaning the cylinder head
Installing the cylinder head
Removal the camshaft
Installing the camshaft
Checking and adjusting the tension of the timing belt


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Replacing the cylinder head cover gasket Chevrolet Lanos T150 (2002-2009)
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Cylinder Head Cover — Removal and Installation Chevrolet Tahoe 1 (1992-2000)
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Aveo T300 (2012-2018) 
  • General information
  • Vehicle device
  • User manual
  • Main malfunctions
  • Maintenance
  • Power unit
  • Engine
  • Lubrication system
  • Cooling system
  • Supply system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Front wheel drives
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and trunk
  • Security systems
  • Electrical equipment
  • Engine electrics
  • Equipment and devices
  • Heating and air conditioning
  • Electrical circuits

 

Aveo T250 (2006-2011) 
  • Manual
  • Driver's workplace
  • Salon equipment
  • Vehicle characteristics
  • Maintenance
  • Engine 1.5 SOHC
  • Engine repair
  • Fuel supply system
  • Control system
  • Cooling system
  • Engine 1.6 DOHC
  • Engine repair
  • Control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Wheel drive
  • Chassis
  • Wheel suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior

 

Aveo T200 (2003-2008) 
  • General information
  • User manual
  • Power unit
  • Engine repair 1.5L SOHC
  • Fuel system
  • Control system
  • Cooling system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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