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Cruze 1 (2008-2016)
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Primary shaft repair (Chevrolet Cruze J300)

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You will need: TORX M8 key, snap ring puller, universal puller.

You will need: TORX M8 key, snap ring puller, universal puller.


1. Use a puller to compress the primary shaft retaining ring...

1. Use a puller to compress the primary shaft retaining ring...


2. ...and remove it from the gear block groove.

2. ...and remove it from the gear block groove.


3. Unscrew the centering sleeve of the primary shaft.

4. Press the rear bearing of the primary shaft from the journal of the gear block...



4. Press the rear bearing of the primary shaft from the journal of the gear block...


5. ...and remove the bearing from the shaft.

Note: The snap ring and 5th gear pinion that hold the input shaft rear bearing to the shaft were removed during transmission disassembly.


Note: The snap ring and 5th gear pinion that hold the input shaft rear bearing to the shaft were…


6. Release the retaining ring of the III and IV drive gear block...

6. Release the retaining ring of the III and IV drive gear block...


7. ...and remove the ring.

7. ...and remove the ring.


8. Remove the primary shaft itself from the gear block.



8. Remove the primary shaft itself from the gear block.


9. If necessary, press the III and IV gear block off the journals of the I and II gear block, as well as the reverse gear...

9. If necessary, press the III and IV gear block off the journals of the I and II gear block, as…


10. ...and separate the gear blocks.

11. Inspect the primary shaft and gear block. There should be no chips, wear marks or pitting on the working surfaces of the gear teeth, and no chips, pitting or dents on the ends of the gear splines. The bearing, lubricated with transmission oil, should rotate easily, without noise, knocking or jamming. There should be no signs of fatigue damage on the surfaces of the rolling elements. The bearing separator should not be damaged. When replacing the primary shaft, check that it moves easily in the hub of the driven clutch disc.

12. Assemble the primary shaft in the reverse order of disassembly. Press the rear bearing onto the shaft, applying force only to the inner ring, otherwise the bearing will be damaged.

(For details, visit the website «chevyman»)

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Cruze 1: Car gearbox
Next articles

Secondary shaft repair
Disassembly, assembly of gearbox, defect detection of parts
Removal and installation of a manual gearbox
Replacing gearbox drive seals
Checking the level and adding working fluid to the automatic transmission
Gearbox synchronizer repair
Gearbox differential repair
Replacing manual transmission control cables
Removal and installation the gearbox control lever joint


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