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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Replacing the intake pipe

Replacing the intake pipe (Chevrolet Aveo T300)

            0

You will need: a 13 mm socket head and a 22 mm socket wrench.

1. Disconnect the wire from the negative terminal of the battery.

1. Disconnect the wire from the negative terminal of the battery.


2. Remove the engine crankcase guard (see "Removal and installation mudguards and engine crankcase protection").

2. Remove the engine crankcase guard (see «Removal and installation mudguards and engine crankcase…


3. Squeeze the HO2S diagnostic harness connector retainer and disconnect it from the engine harness connector.

3. Squeeze the HO2S diagnostic harness connector retainer and disconnect it from the engine harness…


4. Unscrew the three nuts securing the intake pipe flange to the exhaust manifold flange...



4. Unscrew the three nuts securing the intake pipe flange to the exhaust manifold flange...


5. ...separate the flanges and remove the gasket.

5. ...separate the flanges and remove the gasket.


6. Unscrew the two nuts securing the flange of the inlet pipe to the flange of the additional muffler...

6. Unscrew the two nuts securing the flange of the inlet pipe to the flange of the additional…


7. ...and remove the exhaust pipe.

8. Remove the sealing gasket from the studs of the rear flange of the inlet pipe.

8. Remove the sealing gasket from the studs of the rear flange of the inlet pipe.


WARNING: Front gaskets...




WARNING: Front gaskets...


...and replace the rear flanges of the intake pipe with new ones each time the connection is disassembled, since tightly compressed gaskets will not provide a reliable seal.


...and replace the rear flanges of the intake pipe with new ones each time the connection is…


9. If you are replacing the downpipe and the new pipe does not have an oxygen concentration sensor, unscrew it from the removed downpipe and install it on the new unit.

10. Install the exhaust pipe and all removed parts in the reverse order of removal.

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Exhaust system
Next articles

Replacing the main and additional mufflers
Replacing the exhaust system suspension cushions
Design features of the exhaust system
Removal and installation the catalytic converter, replacing its gasket
Removal and installation of thermal screens
Removal the heat shields of the main and additional mufflers


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Aveo T300 (2012-2018) 
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Aveo T250 (2006-2011) 
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Aveo T200 (2003-2008) 
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  • Engine repair 1.5L SOHC
  • Fuel system
  • Control system
  • Cooling system
  • Transmission
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