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Cruze 1 (2008-2016)
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  • Replacing the intake manifold gasket

Replacing the intake manifold gasket (Chevrolet Cruze J300)

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There are rubber seals between the flanges of the cylinder head and the intake manifold. If the seals are not tight, the engine runs unevenly (runs rough). If the problem cannot be fixed by tightening the intake manifold, replace the seals.

You will need a 12 mm wrench.

1. Drain the engine cooling system (see "Replacing the coolant").

2. Remove the two bolts securing the support bracket (see "Replacing the cylinder head gasket").

3. Remove the throttle assembly (see "Removal and installation the throttle assembly").

4. Disconnect the wiring harness connectors from the injectors, the absolute pressure sensor in the intake manifold and the air temperature sensor in the intake manifold (see "Removal and installation the fuel rail").

5. Remove the fuel rail (see "Removal and installation the fuel rail").

6. Disconnect the hose from the intake manifold geometry change valve fitting (see "Checking and replacing the pneumatic chamber of the intake manifold flap drive").

6. Disconnect the hose from the intake manifold geometry change valve fitting (see «Checking and…


7. Unscrew the two nuts of the mounting studs and disconnect the tube from the exhaust gas recirculation valve (for clarity, the valve has been removed).



7. Unscrew the two nuts of the mounting studs and disconnect the tube from the exhaust gas…


8. Unscrew the two bolts securing the recirculation valve tube to the intake manifold, move the tube to the side...

8. Unscrew the two bolts securing the recirculation valve tube to the intake manifold, move the…


9. ...and replace the tube gasket.

9. ...and replace the tube gasket.


10. Loosen the power steering pipe bracket mounting nut...

10. Loosen the power steering pipe bracket mounting nut...


11. ...move the bracket to the side..



11. ...move the bracket to the side..


12. ...and unscrew the stud of the upper generator mount.

13. Unscrew the generator bracket mounting nut (shown by arrow), two stud nuts and seven bolts securing the intake pipe to the cylinder head in the order shown in Fig. 5.6 (for clarity, this operation is shown on a removed cylinder head). Remove the upper generator mount bracket and intake pipe from the vehicle.

13. Unscrew the generator bracket mounting nut (shown by arrow), two stud nuts and seven bolts…


14. Remove the throttle body and intake manifold flange gaskets and replace them with new ones.

15. Tighten the bolts and nuts securing the intake manifold to the cylinder head in the order shown in Fig. 5.7 to a torque of 25 Nm.

16. Install all removed parts in reverse order.

16. Install all removed parts in reverse order.


16. Install all removed parts in reverse order.


(The source of the article is available on the website ChevyMan)

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Cruze 1: Engine repair
Next articles

Replacing the oil pan seal
Replacing crankshaft seals
Replacing camshaft seals
Replacing valve stem seals
Replacing the cylinder head gasket
Replacing the exhaust manifold gasket
Removal, inspection and installation of camshafts
Replacing hydraulic compensators
Disassembly, repair and assembly of the cylinder head
Lapping valves


See similar articles on the topic of Chevrolet cars:
Replacing the intake manifold gasket Chevrolet Aveo T300 (2012-2018)
Intake manifold assembly Chevrolet Captiva 1 (2006-2018)
Replacing the cylinder head cover gasket Chevrolet Lacetti 1 (2002-2009)
Checking the intake manifold air temperature sensor Chevrolet Lanos T150 (2002-2009)
Replacing fuses Chevrolet Niva 1 (2002-2016)
Intake manifold — removal and installation Chevrolet Tahoe 1 (1992-2000)
Replacing the absolute pressure sensor in the intake manifold Chevrolet Orlando 1 (2010-2018)
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Cruze 1 (2008-2016) 
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