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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Removal and installation the catalytic converter, replacing its gasket

Removal and installation the catalytic converter, replacing its gasket (Chevrolet Aveo T300)

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You will need: TORX E10, TORX E12 socket heads, 22 mm socket wrench.

1. Remove the exhaust pipe (see "Replacing the intake pipe").

2. Remove the heat shield of the catalytic converter (see "Removal and installation of thermal screens").

2. Remove the heat shield of the catalytic converter (see «Removal and installation of thermal…


3. Remove the two bolts securing the exhaust manifold to the support bracket.

3. Remove the two bolts securing the exhaust manifold to the support bracket.


4. Unscrew the nine nuts securing the exhaust manifold to the cylinder head...

4. Unscrew the nine nuts securing the exhaust manifold to the cylinder head...


NOTE: This is how the catcaller retaining nuts are located.




NOTE: This is how the catcaller retaining nuts are located.


5. ...and remove the exhaust manifold.

5. ...and remove the exhaust manifold.


6. Remove the exhaust manifold gasket from the cylinder head studs.

6. Remove the exhaust manifold gasket from the cylinder head studs.


WARNING: Replace the catalytic converter gasket with a new one each time the connection is disassembled, as a tightly compressed gasket will not provide a reliable seal.


WARNING: Replace the catalytic converter gasket with a new one each time the connection is…


7. If you are replacing the catalytic converter and the new catalytic converter does not have an oxygen concentration sensor, unscrew it from the removed catalytic converter and install it on the new unit.

8. Install the exhaust manifold and its gasket in the reverse order of removal.

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Exhaust system
Next articles

Replacing the intake pipe
Replacing the main and additional mufflers
Replacing the exhaust system suspension cushions
Design features of the exhaust system
Removal and installation of thermal screens
Removal the heat shields of the main and additional mufflers


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Replacing the cylinder head cover gasket Chevrolet Lacetti 1 (2002-2009)
Replacing the cylinder head cover gasket Chevrolet Lanos T150 (2002-2009)
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Catalytic Converter — Maintenance Rules Chevrolet Tahoe 1 (1992-2000)
Catalytic converter Chevrolet Trailblazer 1 (2001-2008, petrol)
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Aveo T300 (2012-2018) 
  • General information
  • Vehicle device
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Aveo T250 (2006-2011) 
  • Manual
  • Driver's workplace
  • Salon equipment
  • Vehicle characteristics
  • Maintenance
  • Engine 1.5 SOHC
  • Engine repair
  • Fuel supply system
  • Control system
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  • Wheel drive
  • Chassis
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  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior

 

Aveo T200 (2003-2008) 
  • General information
  • User manual
  • Power unit
  • Engine repair 1.5L SOHC
  • Fuel system
  • Control system
  • Cooling system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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