Contents: Series 1500 ↧ Series 2500 ↧
Series 1500
1. Remove all associated panels and parts.
2. Remove the damaged bumper bracket.
Warning: Do not remove material from the end of the frame rail.
3. Install the template onto the side member. Secure the template with glue.
4. Drill three 13mm diameter holes in the locations marked on the template.
5. Apply an anti-corrosion primer to the exposed metal of the side member.
6. Install the new bumper bracket.
7. Install the mounting bolts, tighten the bolts. Tightening torque 50 Nm.
Series 2500
1. Remove all associated panels and parts.
2. Remove the damaged bumper bracket.
3. Visually inspect the frame and repair any damaged parts. Caution: If the vehicle is equipped with a towing hook, discard the factory hook mounting bolts.
4. Align the lower holes of the new bracket with the holes of the towing hook and install the bolts (1) supplied with the bracket.
5. Rotate the bracket until it stops against the frame side member. Mark the position of the holes (1) for the upper mounting bolts.
6. Lower the bracket and drill two 13mm diameter holes in the side member for the upper bracket mounting bolts.
7. Return the bracket to the installation position.
8. Install the mounting bolts supplied with the bracket, tighten all bolts. Tightening torque 70 N·m.
