Necessary equipment
EN-48253 Accessory Belt Remover/Installer
EN-48300 Puller/tensioner installer
EN-48301 Tensioner spring fixing pin
Removal procedure
1. Remove the air filter assembly. See «Air injection system» in this section.
2. Raise and secure the vehicle.
3. Remove the right front wheel. See Section 2E, Tires and wheels.
4. Remove the engine front guard from the right front wheel side. Follow See Section 9R, Front Body.
5. Install the EN-48253 accessory drive belt remover/tool onto the tensioner arm guide and turn the tensioner clockwise.
6. Fully rotate the tensioner and at the same time insert the EN-48301 tensioner spring fixing pin into the tensioner pin hole.
7. Remove the auxiliary belt.
8. Remove the tensioner using the EN-48300 tensioner puller/setter.
Installation procedure
1. Tighten the tensioner bolt by hand.
Note: Without releasing the tensioner, tighten the tensioner bolt tightly by hand. At this point, the installation spike (a) tensioner deviates from the hole (b) tensioner mounting pin.
Attention! If the tensioner bolt is over-turned with a tool, the adjusting pin and tensioner bracket may wear out.
2. Install the accessory drive belt.
3. Install the EN-48253 accessory drive belt remover/tool onto the tensioner arm guide and turn the tensioner counterclockwise.
Note: Mounting spike (a) tensioner is inserted into the hole (b) tensioner mounting pin.
4. Install the tensioner using the EN-48300 tensioner installer/installer.
Tighten tensioner lock bolt to 48 Nm (35.4 lb-ft).
5. Remove the EN-48301 tensioner spring fixing pin using the EN-48253 accessory drive belt puller/installer.