Table of special tools DW100-010 Fuel pressure gauge EN-48279 Tool for removing and installing the main fuel pump retaining ring EN-48278 Tool for removing and installing the...
Checking the diagnostic system Description of the test The number below refers to the step numbers from the diagnostic table. 1. At this step, the battery and main power supply systems are...
Symptoms of Engine Control Failures Important Preliminary Checks Before using this section, you must perform the "Diagnostic System Check" described in this section and verify that all of the...
Definitions of Diagnostic Trouble Code Types Emissions related fault codes Actions Taken When a DTC Sets - Type A The Malfunction Indicator Lamp (MIL) comes on immediately after a malfunction occurs. The...
Diagnostic Trouble Codes (DTC) Diagnostic Trouble Code (DTC) B357A, B357D DTC Description Note: Symptom byte values may not be displayed on the scan tool. DTC B357A (01): Heating element...
Pumping fuel Important: For the VM2.0S diesel fuel system to function properly, the fuel lines must be filled with fuel and free of air. If air gets into the fuel lines,...
Fuel tank — removal and installation Removal procedure Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working on the fuel system,...
Fuel pump assembly Necessary equipment EN-48279 Tool for removing/installing lock rings of the main fuel pump EN-48278 Tool for removing/installing lock rings of the reserve fuel...
Fuel level sensor Replacement procedure Note: The illustrations in this section show the fuel sender on the main fuel pump ONLY. The fuel sender on the backup fuel pump is...
Fuel Filter / Water Sensor / Fuel Temperature Sensor Necessary equipment EN-48303 Fuel Filter Housing Holder EN-48304 Fuel filter retainer remover/installer Removal procedure Caution! Do not smoke or use open...
High pressure fuel supply lines Removal procedure Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working on the fuel system,...
Fuel injection pump Removal procedure Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working on the fuel system,...
Common rail fuel Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working on the fuel system, disconnect the negative...
Common Rail Pressure Sensor Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working on the fuel system, disconnect the negative...
Common Rail Regulator Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working on the fuel system, disconnect the negative...
Fuel return line assembly Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working on the fuel system, disconnect the negative...
Removal and installation the injector Necessary equipment EN-48357 Injector Puller Caution! Do not smoke or use open flames in areas where work is being performed on the fuel system. When working...
Accelerator Pedal (APM) Removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the accelerator pedal module (APM) connector retaining clip from the accelerator...
Mass Air Flow (MAF) Sensor Removal/installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the MAF sensor connector. 3. Remove the MAF sensor.
Electronic Throttle Control (ETC) Removal/installation procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See Section 1B, "Engine Mechanical System - 2.0...
Camshaft Position (CMP) Sensor Removal/installation procedure 1. Remove the negative battery cable. 2. Remove the decorative cover. See Section 1B, "Engine Mechanical System - 2.0 Diesel"....
Vacuum pump Removal procedure 1. Remove the negative battery cable. 2. Remove the decorative cover. See Section 1B, "Engine Mechanical System - 2.0 Diesel". 3. Loosen the...
Boost Pressure Sensor (T-MAP Sensor) Removal/installation procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See Section 1B, "Engine Mechanical System - 2.0...
Coolant Temperature Sensor (ECTS) Removal/installation procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See Section 1B, "Engine Mechanical System - 2.0...
Crankshaft Position Sensor (CKP) Removal/installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the crankshaft position sensor connector. 3. Remove the CKP sensor....
Oil pressure sensor Removal/installation procedure 1. Disconnect the negative battery cable. 2. Drain the engine oil. 3. Disconnect the oil pressure sensor connector. 4. Remove...
Exhaust Gas Recirculation Vacuum Solenoid Valve Removal/installation procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See Section 1B, "Engine Mechanical System - 2.0...
Exhaust Gas Recirculation (EGR) System Removal/installation procedure Attention! It is necessary to make sure that all components have cooled down. Then carry out the work. 1. Disconnect the...
Removal and installation a turbocharger Removal/installation procedure Attention! It is necessary to make sure that all components have cooled down. Then carry out the work. 1. Disconnect the...
Glow plug Removal procedure Attention! It is necessary to make sure that all components have cooled down. Then carry out the work. 1. Disconnect the negative battery...
Exhaust Gas Temperature (EGT) Sensor 1 Removal/installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the exhaust gas temperature (EGT) sensor connector 1. 3. Remove the...
Exhaust Gas Temperature (EGT) Sensor 2 Removal/installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the exhaust gas temperature (EGT) sensor connector 2. 3. Remove the...
Diesel Particulate Filter (DPF) Pressure Sensor Removal/installation procedure 1. Remove the air cleaner assembly. See Section 1B, "Engine Mechanical System - 2.0 Diesel". 2. Disconnect the negative battery...
Diesel Particulate Filter (DPF) Removal/installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the exhaust gas temperature (EGT) sensor connector 2. 3. Disconnect the...
ECM Controller and Bracket Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See Section 1B, "Engine Mechanical System - 2.0 Diesel". 3....