Table of special tools DW100-010 Fuel pressure gauge EN-48279 Tool for removing and installing the fixing ring of the main fuel pump EN-48278 Auxiliary fuel pump locking ring remover...
Location of components of engine management systems Notation 1. fuel injection pump 2. nozzle 3. Fuel rail pressure sensor (FRP) 4. Common rail 5. Fuel rail pressure regulator (FRP) 6. Return fuel line assy 7....
Diagnostic system check Description of the test The number below refers to the step numbers from the diagnosis table. 1. This step verifies that the battery and main electrical...
Symptoms of malfunctioning engine controls Important Preliminary Checks Before using this section, you must "Diagnostic system check", described in this section and check if all of the following...
Definitions of types of diagnostic trouble codes Emissions related fault codes Action Taken When the DTC Sets - Type A Malfunction indicator lamp (MIL) lights up immediately after a malfunction occurs. The...
Diagnostic Trouble Codes (DTCs) Diagnostic trouble code (DTC) B357A, B357D DTC Description Note: Symptom byte values may not be displayed on the scan tool. DTC B357A (01): Heating element...
Fuel pumping Important: For the VM2.0S diesel fuel system to work properly, the fuel lines must be filled with fuel and free of air. If air has entered the fuel lines, it...
Visual Fuel Pressure Check (Low Pressure Line) Necessary equipment DW100-010 Fuel pressure gauge Verification procedure Attention! The fuel system is under pressure. Depressurize the fuel supply system...
Fuel tank — removal and installation Removal procedure Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the fuel system, disconnect...
Fuel pump assembly Necessary equipment EN-48279 Tool for dismantling/mounting the lock rings of the main fuel pump EN-48278 Tool for dismantling/installing the locking rings of...
Fuel level sensor Replacement procedure Note: The illustrations in this section show the fuel gauge on the main fuel pump ONLY. The fuel gauge on the backup fuel pump is...
Fuel filter / Water sensor / Fuel temperature sensor Necessary equipment EN-48303 Fuel filter housing holder EN-48304 Tool for dismantling/mounting the fuel filter locker Removal procedure Attention! Do not smoke...
High pressure fuel supply lines Removal procedure Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the fuel system, disconnect...
Fuel injection pump Removal procedure Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the fuel system, disconnect...
Common rail Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the fuel system, disconnect the negative...
Common rail pressure sensor Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the fuel system, disconnect the negative...
Common Rail Regulator Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the fuel system, disconnect the negative...
Return fuel line assy Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the fuel system, disconnect the negative...
Removal and installation of the nozzle Necessary equipment EN-48357 Nozzle puller Attention! Do not smoke or use open flames in areas where work is being done on the fuel system. When working on the...
Accelerator Pedal (APM) Removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the accelerator pedal connector retaining clip (APM) from the accelerator pedal...
Mass air flow sensor (MAF) Removal / installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the MAF sensor connector. 3. Remove the MAF sensor.
Electronic Throttle Control (ETC) Removal / installation procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See Section 1B, "Engine mechanical system - 2.0 Diesel"....
Camshaft position sensor (CMP) Removal / installation procedure 1. Remove the negative battery cable. 2. Remove decorative cover. See Section 1B, "Engine mechanical system - 2.0 Diesel". 3....
Vacuum pump Removal procedure 1. Remove the negative battery cable. 2. Remove decorative cover. See Section 1B, "Engine mechanical system - 2.0 Diesel". 3. Loosen the...
Boost pressure sensor (T-MAP sensor) Removal / installation procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See Section 1B, "Engine mechanical system - 2.0 Diesel"....
Coolant temperature sensor (ETS) Removal / installation procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See Section 1B, "Engine mechanical system - 2.0 Diesel"....
Crankshaft position sensor (CKP) Removal / installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the crankshaft position sensor connector. 3. Remove the CKP sensor....
Oil pressure sensor Removal / installation procedure 1. Disconnect the negative battery cable. 2. Drain the engine oil. 3. Disconnect the oil pressure sensor connector. 4. Remove...
Exhaust Gas Recirculation Vacuum Solenoid Valve Removal / installation procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See Section 1B, "Engine mechanical system - 2.0 Diesel"....
Exhaust Gas Recirculation (EGR) Removal / installation procedure Attention! Make sure all components are cool. Then do the job. 1. Disconnect the negative battery cable. 2. Remove decorative...
Removal and installation of a turbocharger Removal / installation procedure Attention! Make sure all components are cool. Then do the job. 1. Disconnect the negative battery cable. 2. Remove decorative...
Glow plug Withdrawal procedure Attention! Make sure all components are cool. Then do the job. 1. Disconnect the negative battery cable. 2. Remove decorative cover. See...
Exhaust gas temperature sensor (EGT) 1 Removal / installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the exhaust gas temperature sensor connector (EGT) 1. 3. Remove the...
Exhaust gas temperature sensor (EGT) 2 Removal / installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the exhaust gas temperature sensor connector (EGT) 2. 3. Remove the...
Diesel Particulate Filter (DPF) Pressure Sensor Removal / installation procedure 1. Remove the air filter assembly. See Section 1B, "Engine mechanical system - 2.0 Diesel". 2. Disconnect the negative battery...
Diesel particulate filter (DPF) Removal / installation procedure 1. Disconnect the negative battery cable. 2. Disconnect the exhaust gas temperature sensor connector (EGT) 2. 3. Disconnect...
ECM and bracket Removal procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See Section 1B, "Engine mechanical system - 2.0 Diesel". 3. Disconnect...