Important Preliminary Checks
Before using this section, you must perform the "Diagnostic System Check" described in this section and verify that all of the following conditions are met:
- The ECM and Malfunction Indicator Lamp are functioning properly.
- There are no diagnostic trouble codes (DTCs) stored in memory.
- Scan tool data is within normal operating range.
- Check the customer's complaints and correctly identify the symptoms of the malfunction. Check everything that is indicated in relation to this symptom of the malfunction.
- The procedures provided for some signs require a thorough visual/physical inspection. This step is extremely important and can allow the fault to be corrected without further inspection, saving time.
- Check that the following optional equipment, not installed at the factory, is installed correctly:
- Lighting fixtures
- Cell phone
- Remote engine start system
- Security alarm not installed by the manufacturer
Visual and physical inspection
Check the following:
- Make sure the controller ground connections are clean, tight, and properly positioned.
- Check the vacuum hoses for integrity, absence of knots and secure connection.
- Check the wiring:
- Correctness of connections.
- Compressions
- Incisions
The table below provides groups of possible causes for each symptom. The order in which you perform these procedures does not matter. If the scan tool readings do not indicate a problem, proceed in a logical order, starting with the easiest tests or most likely causes.
Checking customer complaints
Select the table for the appropriate symptom. Perform the tests specified for the present symptom from the following symptom tables:
- Intermittent faults
- Difficult start
- Pops/shots in the silencer
- Lack of power and throttle response, soft pedal effect
- Detonation / combustion noise
- Delays, failures, jerks
- Engine misfires; Delays, failures
- High fuel consumption
- Rough, erratic or improper idling or stalling
- Excessive exhaust smoke
Intermittent faults
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Inspections
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Operation, action
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Definition: There is currently no fault present, but it is contained in the DTC history.
Definition: OR
Definition: There is a customer complaint, but the fault cannot be reproduced at this time unless it is related to a diagnostic trouble code.
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Preliminary
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Visual / physical
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This step can be important to identify the problem without extensive testing. Perform a thorough visual and physical inspection of the following components.
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Checking the harness/connector
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Many intermittent opens or shorts in circuits come and go due to movement of harnesses and connectors caused by vibration, engine torque, shock, uneven road surfaces, etc. Check for this type of fault by performing the following procedure:
If movement of a harness or connector affects the data displayed on the display, the operation of components and systems, or the engine, inspect the harnesses and connectors and make any necessary repairs.
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Electrical connections and wiring
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Most intermittent faults are caused by poor electrical connections, poor mechanical contact between connector pins, or wiring errors. Carefully inspect suspect circuits for the following faults:
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Power supply and ground connections of the controller
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Faulty power supply or ground connections can cause a variety of faulty symptoms.
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Temperature sensitivity
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Electromagnetic interference and electromagnetic noise
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Some electrical components and circuits are sensitive to electromagnetic interference or other types of electrical noise. Check the following:
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Incorrect programming of the controller
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Important: DO NOT reprogram the controller using OLD software/calibration files that are already in the controller. This troubleshooting method is not effective for all types of driveability issues.
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Reproducing the conditions of the fault occurrence
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If the previous tests were unsuccessful, attempt to reproduce and/or record the conditions under which the DTC set. The Freeze Frame/Failure Records data contains, if applicable, the conditions under which the DTC set.
The second possible method is to drive the car with a digital multimeter connected to the suspect circuit. Deviations from the normal readings of the multimeter when a fault occurs can help determine its cause.
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Operation of the scanning device in the "snapshot" mode
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The scan tool can be switched to the "snapshot" mode of parameters received via the serial data channel. In the "snapshot" mode, current data is recorded over a specified period of time. The recorded data can be viewed and analyzed. In addition, the scan tool can plot graphs for individual parameters or for a group for comparison purposes. The "snapshot" mode can be turned on manually, at the moment a malfunction is detected, or selected in advance to be turned on at the moment a diagnostic trouble code is set.
An abnormal value in the recorded data may help identify a system or component that should be checked. For more information on the Snapshot mode, refer to the scan tool instruction manual.
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Difficult start
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Inspections
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Operation, action
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Definition: The engine cranks normally, but the engine fails to start for a long time. The engine eventually starts, or may start but immediately stall.
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Preliminary inspection
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Checking the sensor
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Checking the fuel system
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Checking the electrical system
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Check the crankshaft speed when starting the engine.
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Checking the air intake system
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Checking the exhaust system
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Check the exhaust system to ensure that there are no obstructions to the flow of gases.
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Checking the mechanical part of the engine
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Inspect the engine for the following faults:
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Additional checks
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Pops/shots in the silencer
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Inspections
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Operation, action
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Definition: Engine power changes with a constant throttle position or constant speed. The vehicle speeds up and down without changing the position of the gas pedal.
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Preliminary inspection
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Checking the sensor
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Checking the fuel system
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Additional checks
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Lack of power and throttle response, soft pedal effect
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Inspections
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Operation, action
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Definition: The engine produces less power than expected. The vehicle accelerates little or not at all when the accelerator pedal is not fully depressed.
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Preliminary inspection
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Checking the sensor
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Checking the fuel system
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Exhaust system checks
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Air Intake System Checks
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Checking the mechanical part of the engine
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Check the engine for the following faults:
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Additional checks
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Detonation / combustion noise
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Inspections
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Operation, action
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Definition: A light or loud knocking noise that usually gets worse with acceleration. The engine produces sharp metallic knocking sounds that change as the accelerator pedal is pressed.
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Preliminary checks
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Cooling system checks
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Checking the sensor
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Fuel system checks
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Checking the mechanical part of the engine
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Additional checks
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Delays, failures, jerks
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Inspections
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Operation, action
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Definition: After pressing the accelerator pedal, there is no engine response for a short time. This malfunction can occur at any vehicle speed. Usually, the malfunction is especially noticeable when the vehicle starts moving. If the malfunction is noticeable enough, the engine may stall.
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Preliminary inspection
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Checking the fuel system
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Checking the sensor
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Additional checks
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Engine misfires; Delays, failures
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Inspections
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Operation, action
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Definition: A constant jerking noise that accompanies engine operation, usually more noticeable as engine load increases, usually not noticeable above 1500 rpm or 48 km/h (30 miles/hour). Exhaust gases make a constant hissing sound at idle, low revs or heavy acceleration due to insufficient fuel supply, which can lead to engine stalling.
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Preliminary inspection
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Checking the sensor
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Checking the mechanical part of the engine
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Checking the fuel system
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High fuel consumption
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Inspections
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Operation, action
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Definition: Fuel consumption measured in real road tests and over several tank fills is significantly higher than expected. Also, fuel consumption is significantly higher than measured in previous road tests of this vehicle.
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Preliminary inspection
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Checking the sensor
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Checking the fuel system
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Checking the cooling system
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Additional checks
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Uneven, unstable idling or incorrect idling speed and engine stop
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Inspections
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Operation, action
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Definition: The engine idles unevenly. If a noticeable malfunction occurs, the engine or car may shake. The idle speed may vary. Any of these malfunctions, if noticeable, can be enough to stop the engine.
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Preliminary inspection
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Checking the sensor
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Checking the fuel system
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Checking the mechanical part of the engine
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Additional checks
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Excessive exhaust smoke (gray or blue)
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Inspections
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Operation, action
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Definition: Gray or blue exhaust smoke under load, at idle, or when starting a hot or cold engine.
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Preliminary inspection
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Checking the fuel system
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Checking the sensor
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Checking the air intake system
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Checking the mechanical part of the engine
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Checking the turbocharger
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Check for leaks at turbocharger seals.
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Excessive exhaust smoke (white)
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Inspections
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Operation, action
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Definition: White exhaust smoke under load, at idle, or when starting a hot or cold engine.
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Preliminary inspection
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Checking the fuel system
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Checking the sensor
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Checking the air intake system
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Checking the mechanical part of the engine
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Excessive exhaust smoke (black)
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Inspections
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Operation, action
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Definition: Black exhaust smoke under load, at idle, or when starting a hot or cold engine.
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Preliminary inspection
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Checking the fuel system
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Checking the sensor
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Checking the air intake system
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Checking the mechanical part of the engine
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Malfunction Indicator Lamp (MIL) Not On
Description of the scheme
The fault indicator light must be permanently lit when the ignition switch is turned on and the engine is not running. The system voltage is applied to the indicator lamp, and the instrument panel serves as a conductor for grounding. After starting the engine, the instrument panel turns off the fault indicator light. If there is a failure in the engine management system, the ECM controller sends a message via the high-speed GMLAN network to the body control module with a request for a fault indicator light. The body control module then sends a message to the dashboard via the low-speed GMLAN network requesting that the fault indicator light is turned on.
Description of the test
The number below refers to the stage number from the diagnostic chart.
If other functions of the instrument panel are impaired, it is necessary to check the fuse or the presence of voltage supplied to the instrument panel and its grounding.
Malfunction Indicator Lamp (MIL) Not On
| Step | Operation | Values | Yes | No |
| 1 |
Have you performed a diagnostic system check?
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-
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Jump to operations 2
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Go to item "Checking the diagnostic system".
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Check the operation of the entire instrument panel.
Are all other dashboard functions working properly?
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Jump to operations 3
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Replace the instrument panel.
Has the replacement been made?
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Jump to operations 4
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Turn on the system to check the repair results.
Has the problem been resolved?
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The system is normal
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Jump to operations 2
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