Checking the oil pump bushing 1. Check the oil pump housing bushing. Using a dial gauge, measure the inside diameter of the oil pump housing bushing. Inner diameter: Standard:...
Oil pump assembly Necessary equipment J-35582 Oil pump seal installer 1. Install the seal. Lubricate the inside surface of the oil pump housing with automatic transmission...
Dismantling the rear crankcase 1. Remove the supply pipe to the underdrive clutch (C3). Unscrew 4 bolts and remove 2 clips from the rear crankcase. Using a screwdriver, remove the supply...
Brake test B5 1. Check the serviceability of the flange, disc, plate and elastic disc. Make sure that there is no wear and burnout of the sliding surface of the disc and...
Assembling the B5 brake and rear crankcase Necessary equipment J-23327 Clutch Spring Remover J-23456 Clutch &Booster Pack Remover J-45184 Differential Bearing Race Installer J-28585 Retaining Ring...
Forward Clutch (C1) and Direct Drive (C2) Disassembly Necessary equipment J-28585 Retaining Ring Remover J-45186 Forward and Direct Clutch Spring Remover J-25024-A Clutch Spring / Booster Piston Puller J-23327...
Forward Clutch (C1) and Direct Clutch Assembly (C2) Necessary equipment J-28585 Retaining Ring Remover J-45186 Forward and Direct Clutch Spring Remover J-25024-A Clutch Spring / Booster Piston Puller J-23327...
Checking the planetary gear assembly 1. Check the serviceability of the bushing of the planetary mechanism. Using a dial gauge, measure the inside diameter of the planetary gear bushing....
Freewheel Operation Test #2 (F2) Overrunning Clutch Operation Test No. 2 (F2) 1. While holding the front epicyclic gear, ensure that the F2 inner race rotates freely counterclockwise and locks...
Underdrive Clutch Disassembly (C3) Necessary equipment J-28585 Retaining Ring Remover J-23327 Clutch Spring Remover J-25024-A Clutch Spring / Booster Piston Puller J-45186 Forward and Direct...
Checking the underdrive clutch (C3) 1. Check the condition of the flange, disc and plate. Make sure that there is no wear and burnout of the sliding surface of the disc and plate. If the disk or...
Underdrive Clutch Assembly (C3) Necessary equipment J-28585 Retaining Ring Remover J-23327 Clutch Spring Remover J-25024-A Clutch Spring / Booster Piston Puller J-45186 Forward and Direct...
Underdrive piston disassembly (B4) 1. Remove the underdrive brake piston (B4). Remove the retaining clip with a screwdriver. Remove the B4 piston assembly as shown. 2. Check the condition of the...
Downshift Brake Piston Assembly (B4) 1. Install the underdrive brake piston (B4). Install piston B4 as shown. Lubricate a new O-ring with automatic transmission fluid, install it in the B4 piston...
Valve block disassembly Note: The valve block can only be serviced as a single unit. The only components that can be serviced separately are the shift solenoid valves and range select...
Checking the valve block 1. Check the operation of the shift solenoid valves SS1, SS2, SS3, SS4 and SS5. Check resistance with an ohmmeter. Standard value of switching valves SS1, SS2,...
Complete valve block 1. Install shift solenoid valves SS1, SS2, SS3, SS4 and SS5. Replace O-rings on all solenoid valves and install 5 solenoid valves. Important: Be sure to use...