General description and operation of the transfer case The Getrag 760 transfer case consists of an aluminum housing, input shaft and gear train, as well as a ring and gear system for power transmission. The Getrag...
Transfer case specifications General technical characteristics Range Technical specifications Type of lubricant Synthetic hypoid 75W-90 Lubricant volume (transfer case filling) 0.8±0.1 L...
Table of special tools DT-48074 Device for installing primary and secondary shaft seals DT-48075 Secondary shaft seal installation tool DT-48076 Device for installing protection...
Transfer case fault diagnostics Visual inspection / physical control Inspect easily accessible and visible parts of the system for obvious signs of damage or conditions that may lead to...
Transfer case component locations Transfer case disassembled 1. Transfer case drain plug 2. Transfer case filler plug 3. Transfer case primary shaft seal - left 4. Transfer case O-ring seal 5....
Transfer case fluid replacement Removal procedure 1. Raise the vehicle and place it on the supports provided for this purpose. 2. Unscrew the drain plug (1). 3. Unscrew the filler plug (2)....
Transfer case — removal and installation Removal procedure 1. Raise the vehicle and place it on the supports provided for this purpose. 2. Remove the exhaust pipe. See Section 1G1, Engine Exhaust...
Disassembling the transfer case Necessary equipment J-25070 Jet Dryer Disassembly procedure 1. Remove the transfer case from the vehicle. See "Transfer case" in this section. 2. Remove the...
Disassembling the rear output drive housing Necessary equipment DT-48146 Press stand J-08614-A Toothed Flange Mandrel and Puller J-29873 Nozzle Wrench (30mm) Disassembly procedure 1. Install the...
Disassembling the intermediate drive shaft Necessary equipment J–22912–01: Universal Bearing Puller Disassembly procedure 1. Remove the axle shaft retainer (1), sealing ring (2) and bearing retainers...
Cleaning and checking the transfer case Verification procedure Important: Inspect all components and subcomponents and perform any repairs necessary to correct damage. If damage cannot be corrected,...
Cleaning and checking the rear output drive housing Verification procedure Important: Inspect all components and subcomponents and perform any repairs necessary to correct damage. If damage cannot be corrected,...
Cleaning and checking the primary and secondary shafts Verification procedure Important: Inspect all components and subcomponents and perform any repairs necessary to correct damage. If damage cannot be corrected,...
Replacing the right input shaft seal Necessary equipment DT-48074 Primary and Secondary Shaft Seal Installation Tool J-8092 Guide Handle J-26941 Bushing and Bearing Puller J-45124 Dismantling...
Replacing the left primary shaft seal Necessary equipment DT-48074 Primary and Secondary Shaft Seal Installation Tool J-8092 Guide Handle J-26941 Bushing and Bearing Puller J-45124 Dismantling...
Assembling the intermediate drive shaft Necessary equipment J–22912–01: Universal Bearing Puller Assembly order 1. Using a press with the J-22912-01 universal bearing puller, install the front wheel...
Transfer case assembly Necessary equipment J-25070 Jet Dryer DT-48076 Stone Chip Protection Installation Tool DT-48094 Primary shaft seal guard Assembly order 1. Install the dowel...