Necessary equipment
- DT-48075 Output shaft seal installer
- DT-48077 Output shaft oil slinger installer
- J-08614-A Serrated flange mandrel and puller
- J-29873 Spray Nozzle Wrench (30 mm)
- J-5590 Pinion Bearing Race Installer - Rear
Disassembly order
1. Install bearing cage (2) to the rear output shaft (1) distribution box.
2. Using a press with J-5590, install the crankcase (3) and bearing (4) to the secondary shaft.
3. Using a press with DT-48075, install the seal (5) transfer case output shaft.
4. Using a press with DT-48077, install the oil deflector (1) rear output shaft of the transfer case on the flange (2).
5. Using a press with J-5590, install the flange (2) rear output shaft of the transfer case.
6. Install J-08614-A on the flange (2) rear output shaft.
7. Using a 30mm bit ratchet wrench or J-29873, install the nut (1) gears of the rear output drive of the transfer case.
Tighten
Tighten the nut (1) gears of the rear output drive of the transfer case with a torque of 235 Nm (173 lb-ft).