Table of special tools Table of special tools DW110-030 Engine overhaul stand DW100-010 Fuel pressure gauge DW110-060 Engine clamp KM-135 Oil pressure gauge adapter KM-498-B Oil...
Decorative cover Removal / installation procedure Loosen the decorative cover nuts. Remove decorative cover. Tighten Tighten the decorative cover nuts to 8 Nm (70.8 lb-in).
Air filter filter element Removal / installation procedure Remove the upper air cleaner housing. Replace air filter element. Note: Before replacing the air filter element with a new...
Air injection system Removal procedure Disconnect the negative battery cable. Remove decorative cover. See «Decorative cover» in this section. Disconnect the MAF sensor connector...
Charge air cooler Removal procedure 1. Discharge the air conditioning system, if any. 2. Remove the grille guide. Follow See Section 9R, Front Body. 3. Remove the grille. Follow...
Positive crankcase ventilation (PCV) valve and adapter Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See «Decorative cover» in this section. 3. Remove the hoses and air...
Auxiliary belt and tensioner Necessary equipment EN-48253 Accessory Belt Remover/Installer EN-48300 Puller/tensioner installer EN-48301 Tensioner spring fixing pin Removal procedure 1....
Intake manifold — removal and installation Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See «Decorative cover» in this section. 3. Remove the hoses and air...
Exhaust manifold — removal and installation Removal procedure Attention! Do not remove if exhaust manifold parts are hot. 1. Disconnect the negative battery cable. 2. Remove decorative cover. See...
Cylinder head cover Removal procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See «Decorative cover» in this section. 3. Remove the hoses and ducts...
Timing Belt System Necessary equipment DW 110–060 Engine clamp EN-48245 Timing Belt Adjuster - Camshaft Holder EN-48246 Timing Belt Adjuster - Crankshaft Holder Removal procedure...
Cylinder head and gasket Removal procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See «Decorative cover» in this section. 3. Remove the hoses and ducts...
Engine oil filter and radiator Removal procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See «Decorative cover» in this section. 3. Remove the hoses and ducts...
Oil pan Removal procedure 1. Remove the bottom engine cover. Follow Section 9N, Frame and lower bodywork. 2. Drain the engine oil. 3. Remove the hoses and ducts of the...
Oil filter Removal / installation procedure Important: When changing the engine oil, reset the engine oil service before changing using the scan tool. 1. Remove the...
Crankshaft balancer Removal procedure 1. Remove the bottom engine cover. Follow Section 9N, Frame and lower bodywork. 2. Drain the engine oil. 3. Remove the oil pan. follow the...
Oil pump Necessary equipment EN-48250 Crankshaft Front Oil Seal Installer Removal procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See...
Engine base plate Removal procedure 1. Disconnect the negative battery cable. 2. Remove decorative cover. See «Decorative cover» in this section. 3. Remove the hoses and ducts...
Engine mount (right side) Necessary equipment DW 110–060 Engine clamp Removal procedure Attention! Raise the engine just enough to take the load off the engine mount, otherwise damage...