Diesel engine repair 2.0 l Chevrolet Captiva 1
Table of special tools
Table of special tools DW110-030 Engine overhaul stand DW100-010 Fuel pressure gauge DW110-060 Engine clamping fixture KM-135 Oil Pressure Gauge Adapter...
Table of special tools DW110-030 Engine overhaul stand DW100-010 Fuel pressure gauge DW110-060 Engine clamping fixture KM-135 Oil Pressure Gauge Adapter...
Decorative cover
Removal/installation procedure Unscrew the nuts of the decorative cover. Remove the decorative cover. Tighten Tighten the decorative cover nuts to 8 Nm (70.8...
Removal/installation procedure Unscrew the nuts of the decorative cover. Remove the decorative cover. Tighten Tighten the decorative cover nuts to 8 Nm (70.8...
Air filter element
Removal/installation procedure Remove the upper air cleaner housing. Replace the air filter element. Note: Before replacing the air filter element with a new...
Removal/installation procedure Remove the upper air cleaner housing. Replace the air filter element. Note: Before replacing the air filter element with a new...
Air injection system
Removal procedure Disconnect the negative battery cable. Remove the decorative cover. See "Decorative cover" in this section. Disconnect the MAF sensor...
Removal procedure Disconnect the negative battery cable. Remove the decorative cover. See "Decorative cover" in this section. Disconnect the MAF sensor...
Charge air cooler
Removal procedure 1. Discharge the air conditioning system, if equipped. 2. Remove the radiator grille guide. Follow section 9R, Front End. 3. Remove the...
Removal procedure 1. Discharge the air conditioning system, if equipped. 2. Remove the radiator grille guide. Follow section 9R, Front End. 3. Remove the...
Positive Crankcase Ventilation (PCV) Valve and Adapter
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Auxiliary belt and tensioner
Necessary equipment EN-48253 Accessory Drive Belt Remover/Installer EN-48300 Tensioner Puller/Installer EN-48301 Tensioner Spring Retaining Pin Removal...
Necessary equipment EN-48253 Accessory Drive Belt Remover/Installer EN-48300 Tensioner Puller/Installer EN-48301 Tensioner Spring Retaining Pin Removal...
Intake manifold — removal and installation
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Exhaust manifold — removal and installation
Removal procedure Caution: Do not remove if exhaust manifold parts are hot. 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See...
Removal procedure Caution: Do not remove if exhaust manifold parts are hot. 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See...
Cylinder head cover
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Timing Belt Drive System
Necessary equipment DW 110–060 Engine clamping fixture EN-48245 Timing Belt Adjuster - Camshaft Holder EN-48246 Timing Belt Adjuster - Crankshaft Holder...
Necessary equipment DW 110–060 Engine clamping fixture EN-48245 Timing Belt Adjuster - Camshaft Holder EN-48246 Timing Belt Adjuster - Crankshaft Holder...
Cylinder head and gasket
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Engine oil filter and radiator
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Oil pan
Removal procedure 1. Remove the lower engine shield. Follow section 9N, Frame and Underbody. 2. Drain the engine oil. 3. Remove the air intake hoses and ducts....
Removal procedure 1. Remove the lower engine shield. Follow section 9N, Frame and Underbody. 2. Drain the engine oil. 3. Remove the air intake hoses and ducts....
Oil filter
Removal/installation procedure Important: When changing the engine oil, reset the engine oil service before changing using a diagnostic tool. 1. Remove the...
Removal/installation procedure Important: When changing the engine oil, reset the engine oil service before changing using a diagnostic tool. 1. Remove the...
Crankshaft balancer
Removal procedure 1. Remove the lower engine shield. Follow section 9N, Frame and Underbody. 2. Drain the engine oil. 3. Remove the oil pan. Follow step "Oil...
Removal procedure 1. Remove the lower engine shield. Follow section 9N, Frame and Underbody. 2. Drain the engine oil. 3. Remove the oil pan. Follow step "Oil...
Oil pump
Necessary equipment EN-48250 Crankshaft Front Oil Seal Installer Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover....
Necessary equipment EN-48250 Crankshaft Front Oil Seal Installer Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover....
Engine support plate
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the decorative cover. See "Decorative cover" in this section. 3. Remove the air intake...
Engine mount assembly (right side)
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the engine mount,...
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the engine mount,...
Front suspension unit of the gearbox with the main gear assembly
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the front suspension...
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the front suspension...
Rear suspension unit of the gearbox with the main gear assembly
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the rear suspension...
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the rear suspension...
Removal and installation the engine
Necessary equipment EN-48243 Engine assembly removal/installation rack EN-48244 Rack bracket for engine assembly removal/installation Removal procedure 1....
Necessary equipment EN-48243 Engine assembly removal/installation rack EN-48244 Rack bracket for engine assembly removal/installation Removal procedure 1....
Cylinder head repair
Necessary equipment 09916-14510 Valve Spring Compressor EN-48247 Valve Spring Compression Pressure Adapter EN-48252 Camshaft Oil Seal Installer Disassembly...
Necessary equipment 09916-14510 Valve Spring Compressor EN-48247 Valve Spring Compression Pressure Adapter EN-48252 Camshaft Oil Seal Installer Disassembly...
Cylinder block repair
Necessary equipment DW 100-130 Engine Overhaul Stand KM-470-B Angular Torque Indicator EN-48251 Crankshaft Rear Oil Seal Installer EN-48249 Piston ring...
Necessary equipment DW 100-130 Engine Overhaul Stand KM-470-B Angular Torque Indicator EN-48251 Crankshaft Rear Oil Seal Installer EN-48249 Piston ring...
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