Repair of gasoline engine FAM II 2.4D Chevrolet Captiva 1

Table of special tools
KM-653 Valve Spring Compressor Adapter KM-135 Oil Pressure Gauge Adapter KM-805 Valve guide knob J-36972 Crankshaft rear oil seal installation tool KM-571-B...

Air cleaner unit
Removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the intake air temperature (IAT) sensor connector. 3. Loosen the clamp and disconnect...

Air filter element
Removal procedure 1. Loosen the clamp and disconnect the air cleaner outlet hose from the air cleaner housing. 2. Loosen the air filter element cover screws....

Cylinder head cover
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the engine decorative cover bolts and nuts. 3. Remove the screw from the decorative...

Auxiliary drive belt
Removal procedure 1. Raise and secure the vehicle. 2. Remove the right front wheel. Follow section 2E, Tires and Wheels. 3. Remove the front engine shield from...

Cylinder head and gasket
Necessary equipment KM-470-B Angular Torque Indicator DW 110–060 Engine clamping fixture Removal procedure 1. Remove the fuel pump fuse. 2. Start the engine....

Camshafts
Removal procedure 1. Remove the screw from the decorative engine cover. 2. Remove the timing belt. Follow step "Gas distribution mechanism drive belt" in this...

Checking and adjusting the tension of the timing belt
Adjustment procedure 1. Disconnect the negative battery cable. 2. Disconnect the intake air temperature (IAT) sensor connector. 3. Remove the air cleaner...

Gas distribution mechanism drive belt
Removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the intake air temperature (IAT) sensor connector. 3. Remove the screw from the...

Oil pan
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the lower engine shield. 3. Remove the oil filler cap. 4. Remove the oil pan drain plug...

Oil pump
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the timing belt. Follow step "Gas distribution mechanism drive belt" in this section. 3....

Engine mount assembly (right side)
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the engine mount,...

Gearbox mount assembly with final drive (left side)
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure 1. Remove the battery and battery tray. See section 1E2, Engine Electrical Equipment -...

Front suspension unit of the gearbox with the main gear assembly
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the front suspension...

Rear suspension unit of the gearbox with the main gear assembly
Necessary equipment DW 110–060 Engine clamping fixture Removal procedure Caution: Raise the engine sufficiently to relieve the load on the rear suspension...

Intake manifold
Removal procedure 1. Disconnect the negative battery cable. 2. Drain the engine coolant. See Section 1D2, Engine Cooling System - FAM II 2.4D. 3. Disconnect...

Exhaust manifold
Removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the front heated oxygen sensor connector. 3. Loosen the retaining bolts of the...

Camshaft gears
Removal procedure 1. Disconnect the negative battery cable. 2. Remove the screw from the decorative engine cover. 3. Disconnect the spark plug wires from the...

Rear cover of the drive belt of the gas distribution mechanism
Necessary equipment KM-470-B Angular Torque Indicator Removal procedure 1. Disconnect the negative battery cable. 2. Remove the timing belt. Follow step "Gas...

Removal and installation the engine
Necessary equipment EN-48243 Engine assembly removal/installation rack EN-48244 Rack bracket for engine assembly removal/installation Removal procedure 1....

Crankshaft balancer assembly
Removal procedure 1. Remove the oil pan. Follow step "Oil pan" in this section. 2. Remove the oil suction pipe with the sealing ring. 3. Remove the oil pan. 4....

Pistons and connecting rods
Necessary equipment J–8037 Universal Piston Ring Compressor J–8087 Cylinder Bore Gauge KM-427 Piston Ring Maintenance Kit KM-470-B Angular Torque Indicator...

Cylinder head and valve train parts
Necessary equipment KM-571-B Measuring Instrument KM-340-0 Cutting tool kit KM-340-7 Guide punch KM–340–13 Cutting tools KM–340–26 Cutting tools KM–348 Valve...

Crankshaft — disassembly and assembly
Necessary equipment DW100-030 Engine Overhaul Stand KM-470-B Angular Torque Indicator J–36972 or KM–635 Rear Crankshaft Oil Seal Note: Use extreme care to...

Main and connecting rod bearings — calibrated plastic wire
Necessary equipment KM-470-B Angular Torque Indicator Inspection Procedure - Crankshaft 1. Lubricate the main bearings with engine oil. 2. Install the upper...

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Captiva 1 (2006-2018)