Car manual maintenance and repair Chevrolet Captiva 1
Procedure for checking the working fluid of the gearbox
Important: There is no need to check the fluid level unless the fluid is being changed or a leak is suspected. Check the fluid level only when the engine is...
Important: There is no need to check the fluid level unless the fluid is being changed or a leak is suspected. Check the fluid level only when the engine is...
Changing the working fluid of the gearbox
Caution! The transmission fluid is hot. Care should be taken to avoid accidents when draining the transmission fluid from the transmission assembly. 1. Raise...
Caution! The transmission fluid is hot. Care should be taken to avoid accidents when draining the transmission fluid from the transmission assembly. 1. Raise...
Gear shift lever housing
Removal procedure 1. Disconnect the cable from the negative terminal of the battery. 2. Remove the console. See Section 9G, Interior Trim. 3. Disconnect the...
Removal procedure 1. Disconnect the cable from the negative terminal of the battery. 2. Remove the console. See Section 9G, Interior Trim. 3. Disconnect the...
Shift control cable
Removal procedure 1. Disconnect the cable from the negative terminal of the battery. 2. Remove the console. See Section 9G, Interior Trim. 3. Remove the shift...
Removal procedure 1. Disconnect the cable from the negative terminal of the battery. 2. Remove the console. See Section 9G, Interior Trim. 3. Remove the shift...
Adjusting the shift control cable
1. Disconnect the cable from the negative terminal of the battery. 2. Move the gearbox with the final drive assembly to the position corresponding to neutral...
1. Disconnect the cable from the negative terminal of the battery. 2. Move the gearbox with the final drive assembly to the position corresponding to neutral...
Gearbox with final drive assembly
Necessary equipment DW110-060 Engine Mount Bracket Assy Removal procedure 1. Remove the battery and battery tray. See Section 1E1, Engine Electrical System -...
Necessary equipment DW110-060 Engine Mount Bracket Assy Removal procedure 1. Remove the battery and battery tray. See Section 1E1, Engine Electrical System -...
Disassembling the main unit of the mechanical transmission
Necessary equipment DT-48179 Universal Guide Handle DT-48182 Needle Bearing Puller/Installer DT-48183 Dismantling bridge DT-48189 Differential Bearing Race...
Necessary equipment DT-48179 Universal Guide Handle DT-48182 Needle Bearing Puller/Installer DT-48183 Dismantling bridge DT-48189 Differential Bearing Race...
Disassembling the gear shift shaft
Disassembly procedure Important: Note the orientation of the roll pin before removing it. 1. Remove the roll pin (6). Discard the roll pin. 2. Remove the roll...
Disassembly procedure Important: Note the orientation of the roll pin before removing it. 1. Remove the roll pin (6). Discard the roll pin. 2. Remove the roll...
Disassembling the intermediate shaft
Necessary equipment DT-48233 Intermediate shaft clamp adapter Disassembly procedure 1. Press the 1st gear assembly and 2nd gear assembly as one unit out of the...
Necessary equipment DT-48233 Intermediate shaft clamp adapter Disassembly procedure 1. Press the 1st gear assembly and 2nd gear assembly as one unit out of the...
Disassembling the primary shaft
Necessary equipment DT-48234 Primary/Secondary Shaft Clamp Adapter Disassembly procedure 1. Remove the plain bearing using a gear and bearing separator plate...
Necessary equipment DT-48234 Primary/Secondary Shaft Clamp Adapter Disassembly procedure 1. Remove the plain bearing using a gear and bearing separator plate...
Disassembling the secondary shaft
Necessary equipment DT-48234 Primary/Secondary Shaft Clamp Adapter Disassembly procedure 1. Press out the 4th gear using the Gear and Bearing Separator Plate,...
Necessary equipment DT-48234 Primary/Secondary Shaft Clamp Adapter Disassembly procedure 1. Press out the 4th gear using the Gear and Bearing Separator Plate,...
Cleaning and checking the clutch housing and the gearbox housing with the final drive assembly
Check the clutch housing and differential housing for the following conditions: Cracks Porosity The mating surface is damaged Stripped bolt threads Deformation...
Check the clutch housing and differential housing for the following conditions: Cracks Porosity The mating surface is damaged Stripped bolt threads Deformation...
Cleaning and checking gears
Check gear teeth and gear splines for signs of wear or damage. Remove small dents or scratches with a whetstone and oil. Replace gears that are worn or damaged.
Check gear teeth and gear splines for signs of wear or damage. Remove small dents or scratches with a whetstone and oil. Replace gears that are worn or damaged.
Cleaning and checking the thrust ring and bearing
1. Check the thrust ring for signs of wear or damage. Replace thrust rings that are worn or damaged. 2. Check the condition of all thrust bearings, the primary...
1. Check the thrust ring for signs of wear or damage. Replace thrust rings that are worn or damaged. 2. Check the condition of all thrust bearings, the primary...
Cleaning and checking the synchronizer
1. Clean the synchronizer with cleaning solvent. 2. Dry the components with a stream of air. 3. Check the synchronizer teeth for the following conditions: wear...
1. Clean the synchronizer with cleaning solvent. 2. Dry the components with a stream of air. 3. Check the synchronizer teeth for the following conditions: wear...
Cleaning and checking the gear shift fork
Check the shift forks for wear or damage. Replace any part that is worn or damaged.
Check the shift forks for wear or damage. Replace any part that is worn or damaged.
Secondary shaft assembly
Necessary equipment DT-48240 Secondary Shaft 5th/Reverse Synchronizer Installation Tool DT-48239 Secondary Shaft 5th Gear Bearing Ring Installer DT-48237...
Necessary equipment DT-48240 Secondary Shaft 5th/Reverse Synchronizer Installation Tool DT-48239 Secondary Shaft 5th Gear Bearing Ring Installer DT-48237...
Primary shaft assembly
Necessary equipment DT-48238 Primary Shaft 5th Gear Installer DT-48236 Device for installing synchronizer 3rd/4th gear of primary shaft Assembly order...
Necessary equipment DT-48238 Primary Shaft 5th Gear Installer DT-48236 Device for installing synchronizer 3rd/4th gear of primary shaft Assembly order...
Intermediate shaft assembly
Necessary equipment DT-48235 Intermediate shaft 1st/2nd gear synchronizer installation tool Assembly order Important: Before installation, lubricate all...
Necessary equipment DT-48235 Intermediate shaft 1st/2nd gear synchronizer installation tool Assembly order Important: Before installation, lubricate all...
Gear shift shaft assembly
Assembly order 1. Install the angle disc (4) on the gear shift rod (5). 2. Install the 1st/2nd gear pressure spring (3). 3. Install the inner spring seat (2)....
Assembly order 1. Install the angle disc (4) on the gear shift rod (5). 2. Install the 1st/2nd gear pressure spring (3). 3. Install the inner spring seat (2)....
Assembly of the main unit of the mechanical transmission
Necessary equipment DT-48179 Universal Guide Handle DT-48182 Needle Bearing Puller/Installer DT-48225 Primary Shaft Mandrel DT-48226 Puller / tool for...
Necessary equipment DT-48179 Universal Guide Handle DT-48182 Needle Bearing Puller/Installer DT-48225 Primary Shaft Mandrel DT-48226 Puller / tool for...
Shim adjustment procedures
Necessary equipment DT-48200 Gearbox housing fastener with final drive assembly DT-48241 Gearbox Housing Bearing Race Plate with Final Drive Assembly DT-48242...
Necessary equipment DT-48200 Gearbox housing fastener with final drive assembly DT-48241 Gearbox Housing Bearing Race Plate with Final Drive Assembly DT-48242...
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