Contents: Removal procedure ↧ Installation procedure ↧
Necessary equipment
DW110-060 Engine Mount Bracket Assy
Removal procedure
1. Remove the battery and battery tray. See Section 1E1, Engine Electrical System - 2.0 Diesel; Section 1E2, Engine Electrical System - FAM II 2.4D; Section 1E3, Engine Electrical System - HFV6 3.2L.
2. Remove the power steering oil reservoir mounting bolts and set the reservoir aside.
3. Remove the pin and remove the clutch cylinder tube.
4. Remove the upper bolts securing the gearbox to the engine.
5. Install DW110-060.
6. Raise the vehicle and place it on the supports provided for this purpose.
7. Remove the engine crankcase guard. See "Section 9N, Frame and Underbody".
8. Remove the left dust cover.
9. Remove the exhaust pipe. See Section 1G1, Engine Exhaust System - 2.0 Diesel; Section 1G2, Engine Exhaust System - FAM II 2.4D; Section 1G3, Engine Exhaust System - HFV6 3.2L.
10. Carefully remove the frame from the vehicle. See Section 2C, "Front Suspension".
11. Remove the drive axle shafts. See section 3A, "Front Drive Axle".
12. Remove the shift control cables (1) from the transaxle assembly using a suitable tool.
13. Remove the cables (2) from the shift control cable bracket.
14. Disconnect the reverse light switch electrical wiring connector.
15. Loosen the front damper bushing suspension mounting bolts and remove the front damper bushing.
16. Unscrew the bolts securing the rear gearbox suspension bracket.
17. Remove the rear damper bushing and the rear transmission mount bracket with the final drive assembly.
18. For AWD, remove the transfer case from the transaxle assembly. See Section 5D, Transfer Case.
19. Remove the starter. See Section 1E1, Engine Electrical System - 2.0 Diesel; Section 1E2, Engine Electrical System - FAM II 2.4D; Section 1E3, Engine Electrical System - HFV6 3.2L.
20. Support the gearbox with the final drive assembly on a jack.
21. Loosen the bolts (1) securing the oil pan flange to the gearbox with the final drive assembly.
22. Remove the lower right engine mounting bolts to the gearbox with the final drive assembly near the front damper bushing (2).
Note: For bolt removal on HFV6 3.2L or 2.0S Diesel, See Section 1B, Engine Mechanical System - 2.0 Diesel; Section 1C2, Engine Mechanical System - HFV6 3.2L.
23. Remove the bolts securing the left upper bracket of the gearbox suspension with the final drive assembly.
24. Carefully remove the gearbox with the final drive assembly from the vehicle.
Installation procedure
1. Install the gearbox with the final drive assembly into the vehicle and support the gearbox with the final drive assembly on a jack.
2. Install the bolts securing the left upper transmission mount bracket with the final drive assembly.
Tighten
Tighten the left upper transmission mount bracket mounting bolts to 50 N·m (37 ft·lbs).
3. Install the right lower bolts (2) securing the engine to the gearbox assembly near the front damper bushing.
Tighten
Tighten the right lower bolts (2) securing the engine to the gearbox with the final drive assembly to a torque of 75 N·m (55 ft·lbs).
4. Install the bolts (1) securing the oil pan flange to the gearbox with the final drive assembly.
Tighten
Tighten the bolts (1) securing the oil pan flange to the gearbox with the final drive assembly to a torque of 50 N·m (37 ft·lbs).
Note: For installation and bolt tightening torque on HFV6 3.2L or 2.0S Diesel, See Section 1B, Engine Mechanical System - 2.0 Diesel; Section 1C2, Engine Mechanical System - HFV6 3.2L.
5. Remove the jack supporting the gearbox with the final drive assembly.
6. Install the starter. See Section 1E1, Engine Electrical System - 2.0 Diesel; Section 1E2, Engine Electrical System - FAM II 2.4D; Section 1E3, Engine Electrical System - HFV6 3.2L.
7. For AWD, install the transfer case into the transaxle assembly. See Section 5D, Transfer Case.
8. Install the rear damper bushing and the rear transmission mount bracket with the final drive assembly.
9. Screw in the bolts securing the rear gearbox suspension bracket.
Tighten
Tighten the rear transmission mount bracket mounting bolts to 90 N·m (66 ft·lbs).
10. Install the front damper bushing and the front damper bushing suspension mounting bolts.
Tighten
Tighten the front damper bushing suspension mounting bolts to 50 Nm (37 ft·lbs).
11. Install the drive axle shafts. See section 3A, "Front Drive Axle".
12. Connect the electrical wiring connector of the reverse light switch.
13. Install the cables (2) into the shift control cable bracket.
14. Install the shift control cables (1) into the gearbox assembly.
15. Carefully install the frame on the vehicle. See Section 2C, "Front Suspension".
16. Install the exhaust pipe. See Section 1G1, Engine Exhaust System - 2.0 Diesel; Section 1G2, Engine Exhaust System - FAM II 2.4D; Section 1G3, Engine Exhaust System - HFV6 3.2L.
17. Install the left dust cover.
18. Install the engine crankcase guard. See "Section 9N, Frame and Underbody".
19. Lower the car.
20. Remove DW110-060 from the engine.
21. Install the upper transmission-to-engine mounting bolts.
Tighten
- For FAM II 2.4D or 2.0S Diesel, tighten the upper gearbox assembly to engine mounting bolts to 75 Nm (55 ft·lbs).
- For HFV6 3.2L, tighten the upper transmission assembly to engine mounting bolts to 50 Nm (37 ft·lbs).
22. Install the clutch cylinder stud and tube.
23. Install the power steering oil reservoir hanger.
24. Install the battery and battery tray. See Section 1E1, Engine Electrical System - 2.0 Diesel; Section 1E2, Engine Electrical System - FAM II 2.4D; Section 1E3, Engine Electrical System - HFV6 3.2L.
25. Remove air from the hydraulic system. See Section 5C, "Coupling".
26. Adjust the shift control cable. See "Adjusting the shift control cable" in this section.
27. Check fluid level. See "Transaxle Fluid Check Procedure" in this section.