Contents: Removal procedure ↧ Installation procedure ↧
Removal procedure
1. Disconnect the wire from the negative battery terminal, and then disconnect the wire from the positive battery terminal.
2. Unscrew the nuts that secure the battery clamp.
3. Remove the battery clamp with the nuts attached.
4. Remove the battery from the shelf.
5. Remove the ECM. See section 1F2, Engine Controls - FAM II 2.4D.
6. Remove the top cover of the engine fuse box.
7. Remove the engine fuse box retaining screws.
8. Remove the engine fuse box from the lower cover.
9. Remove the lower engine fuse box cover retaining screws.
Note: If necessary, the power steering oil pump may need to be removed to make it easier to remove the engine fuse box.
10. Separate the engine fuse box from the welded screws on the battery tray and body elements.
11. Check the battery tray for cracks or damage.
12. Remove the battery tray retaining screws.
13. Remove the battery tray.
Installation procedure
1. Install the battery shelf.
2. Install the battery tray retaining screws.
Tighten
Tighten the battery tray screws to 10 Nm (89 lbs.in).
3. Install the engine fuse box.
Tighten
Tighten the lock nuts of the lower engine fuse box cover to 10 N·m (89 lbs.in).
4. Install the engine fuse box retaining screws.
Tighten
Tighten the engine fuse box locking screws to 3 Nm (27 lbs.in).
5. Install the top cover of the engine fuse box.
6. Install the ECM. See section 1F2, Engine Controls - FAM II 2.4D.
7. Install the battery.
Tighten
Tighten the battery clamp retaining nuts to 4 Nm (35 lbs.in).
8. Connect the positive battery cable.
9. Connect the negative battery cable.