Necessary equipment
DT-48234 Primary/Secondary Shaft Clamp Adapter
Disassembly procedure
1. Press out the 4th gear using the Gear and Bearing Separator Plate, DT-48234 and a hydraulic press.
Important: The 4th gear driven gear is pressed in very tightly.
2. Remove the 3rd gear driven gear using the gear and bearing separator plate, DT-48234 and a hydraulic press.
Important: The 3rd gear driven gear is pressed in very tightly.
3. Remove the 5th gear pinion (1) and two needle bearings (2).
4. Remove the bearing race using the gear and bearing separator plate, DT-48234 and a hydraulic press.
Important: Do not come into contact with the thrust ring under the reverse gear.
5. Remove the following components in one assembly:
- Bearing ring (1).
- 5th gear locking ring (2).
- 5th gear/reverse synchronizer assembly (3).
- Reverse gear locking ring (4).
- Reverse gear (5).
- Needle bearing (6).
6. Remove the bearing race and thrust ring using the gear and bearing separator plate, DT-48234 and a hydraulic press.
Important: Before pressing out the bearing race and thrust washer, make sure that the pinion and bearing separator plate does not contact the pinion.
Information taken from the official website: ChevyMan.ru