Necessary equipment
DT-48234 Adapter for clamping the primary / secondary shaft
Disassembly order
1. Press out the 4th gear with gear cage and bearing plate, DT-48234 and hydraulic press.
Important: The 4th gear driven gear is pressed very tight.
2. Remove the 3rd driven gear using the gear cage and bearing plate, DT-48234 and a hydraulic press.
Important: The 3rd gear driven gear is pressed very tight.
3. Remove 5th gear (1) and two needle bearings (2).
4. Remove the bearing race using a gear and bearing separator plate, DT-48234 and a hydraulic press.
Important: Do not make contact with the thrust ring under the reverse gear.
5. Remove the following components in one assembly:
- bearing ring (1).
- 5th gear lock ring (2).
- 5th gear/reverse synchronizer assembly (3).
- Reverse gear lock ring (4).
- Reverse gear (5).
- Needle bearing (6).
6. Remove the bearing race and thrust washer using the gear and bearing separator plate, DT-48234 and a hydraulic press.
Important: Before extruding the bearing race and thrust washer, make sure that the gear and bearing separator plate is not in contact with the drive gear.