Necessary equipment
DT-48234 Adapter for clamping the primary / secondary shaft
Disassembly order
1. Remove plain bearing using gear and bearing separator plate and hydraulic press.
2. Remove thrust ring (1).
3. Remove 4th gear (2).
4. Remove needle bearing (3).
5. Remove the 4th gear lock ring (4).
6. Remove the bearing race and 3rd/4th gear synchroniser from the input shaft using the gear separator plate and bearing under the 3rd driven gear, DT-48234 and a hydraulic press.
7. Remove the following components in one assembly:
- bearing ring (1).
- Synchronizer 3rd/4th gear assy (2).
- thrust ring (3).
- Thrust bearing (4).
- 3rd gear lock ring (5).
- 3rd Gear (6).
8. Remove needle bearing (1).
9. Remove thrust bearing (2).
10. Press out the 5th gear with gear cage and bearing plate, DT-48234 and hydraulic press.