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Niva 1 (2002-2016)
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Car transfer case Chevrolet Niva 1

Transfer case device
Transfer case device
The transfer case structure is shown in Figures 3-28 and 3-29. Figure 3-28. Transfer case: 1 - driven gear; 2 - differential bearings; 3 - spring washer; 4 -...

Possible malfunctions, their causes and methods of elimination
Possible malfunctions, their causes and methods of elimination

Methodology for determining the causes of vibration of the transfer…
Methodology for determining the causes of vibration of the transfer case and the body floor (in the area of the front seats)
First of all, note at what speed the transfer case vibration occurs, then proceed to determine the causes of the vibration. If vibrations occur after repair or...

Removal and installation the transfer case
Removal and installation the transfer case
Removal. Place the vehicle on a lift. Lower the parking brake lever, set the transfer case and gearbox shift levers to neutral. Disconnect the negative...

Disassembly and assembly
Disassembly and assembly
Disassembly. Wash the transfer case and drain the oil. Secure the transfer case on a disassembly stand, install the locking device and loosen the nuts securing...

Checking the technical condition
Checking the technical condition
Before inspection, thoroughly clean all parts of the transfer case with a brush and scraper, then wash. Blow off the parts with a jet of compressed air....

Transfer case testing
Transfer case testing
Test the assembled transfer case on a stand for noise, quality of assembly and absence of oil leakage. Conduct the test sequentially in the highest and lowest...

Removal and installation axle shafts
Removal and installation axle shafts
Remove the wheel and brake drum. After unscrewing the nuts securing the brake shield to the axle beam, using the ejector 67.7823.9516, while holding the brake...

Checking the technical condition of the axle shafts
Checking the technical condition of the axle shafts
Check the technical condition of the parts included in the kit and make sure that: the ball bearing is not worn or damaged; if the axial clearance exceeds 0.7...

Axle shaft bearing retaining ring
Axle shaft bearing retaining ring
The axle bearing retaining ring must be removed and installed using a hydraulic press only. Pre-bend the holders 39 outwards (see figure 3-49) bolts securing...

Assembly of the axle shaft
Assembly of the axle shaft
Install the axle shaft bearing oil deflector and bearing mounting plate with gasket, previously connected to each other with two screws, onto the axle shaft;...

Measuring the axial free play of the axle shaft on a vehicle
Measuring the axial free play of the axle shaft on a vehicle
Loosen the rear wheel nuts. Place chocks under the front wheels and lift the rear axle off the ground. Release the parking brake and set the gearshift lever to...

Rear axle gearbox device
Rear axle gearbox device
The rear axle gearbox assembly is shown in Figure 3-59. It is unified with the VAZ-2106 gearbox and has a mark on the housing in the form of the number 6....

Determining gearbox faults by noise
Determining gearbox faults by noise
Troubleshoot in the following order. Test 1. To clearly identify the nature of the noise, drive the car on the highway at a speed of approximately 20 km/h....

Removal the gearbox
Removal the gearbox
If it is necessary to remove only one gearbox: drain the oil from the rear axle beam; raise the rear of the car, place it on stands and remove the wheels and...

Installing the gearbox
Installing the gearbox
Before installing the reduction gear, thoroughly clean the axle beam from oil. Place a sealing gasket on the mating surface, insert the reduction gear into the...

Disassembling the gearbox
Disassembling the gearbox
Secure the gearbox to the stand. Remove the locking plates 9 (see figure 3-59), unscrew bolts 7 and remove differential box bearing caps 8, adjusting nuts 10...

Checking the technical condition of gearbox parts
Checking the technical condition of gearbox parts
Before inspecting the gearbox parts, rinse them thoroughly. This will make it easier to detect wear and damage to the parts. Check if there is any damage to...

Gearbox assembly
Gearbox assembly
Reliable operation of the gearbox is ensured by strict adherence to the following assembly and adjustment techniques. The gearbox parts are shown in Figure...

Installation and adjustment of the drive gear of the gearbox
Installation and adjustment of the drive gear of the gearbox
The correct position of the drive gear relative to the driven gear is ensured by selecting the thickness of the adjusting ring installed between the end of the...

Adjusting the bearings of the drive gear of the gearbox
Adjusting the bearings of the drive gear of the gearbox
To limit the axial displacement of the pinion under operating loads, it is very important to create a preload in its bearings within specified limits. The...

Installing the differential box
Installing the differential box
Install the pre-assembled differential box into the crankcase together with the outer bearing rings. Install two adjusting nuts 4 (figure 3-71) so that they...

Preload of differential box bearings and adjustment of lateral…
Preload of differential box bearings and adjustment of lateral clearance in the engagement of final drive gears
These operations are performed simultaneously using the A.95688/R device and the 67.7812.9571 key. Secure the device to the gearbox housing with screws 1 and...

Checking the contact of the working surface of the gear teeth of the…
Checking the contact of the working surface of the gear teeth of the main transmission of the reducer
For the final test of the quality of the main gear engagement on the stand: install the adjusted gearbox on the stand and lubricate the working surfaces of the...

Replacing the gearbox pinion seal
Replacing the gearbox pinion seal
The need to replace the seal is determined by the decrease in the oil level in the rear axle housing (due to oil leakage through the seal) to a level that...

This section is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
See similar sections on Chevrolet cars:
Transmission: Transfer case Chevrolet Captiva 1 (2006-2018)
Transmission: Transfer case Chevrolet Tahoe 1 (1992-2000)
Transmission: Transfer case Chevrolet Trailblazer 1 (2001-2008, petrol)

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Niva 1 (2002-2016) 
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