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Niva 1 (2002-2016)
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  • Checking the contact of the working surface of the gear teeth of the main transmission of the reducer

Checking the contact of the working surface of the gear teeth of the main transmission of the reducer (Chevrolet Niva 1)

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For the final test of the quality of the main gear engagement on the stand:
  • install the adjusted gearbox on the stand and lubricate the working surfaces of the driven gear teeth with a thin layer of lead oxide;
  • start the stand, use the stand levers to slow down the rotation of the installed axle shafts so that under loads, traces of contact with the teeth of the driving gear remain on the surfaces of the teeth of the driven gear;
  • change the direction of rotation of the stand and, by braking, obtain contact marks on the other side of the driven gear teeth, which corresponds to the vehicle moving backwards.

The engagement is considered normal if on both sides of the driven gear teeth the contact patch is uniformly located closer to the narrow end of the tooth, occupying two-thirds of the length and not extending to the top and base of the tooth, as shown in Figure 3-74, e.

Figure 3-74. Location of the contact patch in the engagement of the main transmission gears:

Figure 3-74. Location of the contact patch in the engagement of the main transmission gears:
I - forward side;
II - reverse side;
"a" and "b" - incorrect contact in the gear engagement: move the driving gear away from the driven one by reducing the thickness of the adjusting ring;
"c" and "d" - incorrect contact; move the drive gear closer to the driven gear by increasing the thickness of the adjusting ring;
"e" - correct contact in gear engagement.


Cases of incorrect contact spot location on the working surface of the tooth are shown in Figure 3-74 (a, b, c, d).



To adjust the correct position of the drive gear with replacement of the ring, it is necessary to disassemble the unit.

When assembling, repeat all operations for pre-tensioning the roller bearings of the drive gear, checking the torque of resistance to rotation, pre-tensioning the roller bearings of the differential box and adjusting the lateral clearance of the engagement of the gears of the main transmission.

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Niva 1: Transfer case
Next articles

Preload of differential box bearings and adjustment of lateral clearance in the engagement of final drive gears
Installing the differential box
Adjusting the bearings of the drive gear of the gearbox
Installation and adjustment of the drive gear of the gearbox
Gearbox assembly
Replacing the gearbox pinion seal


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