Verification procedure
Important:
- Check all components and subcomponents and make any repairs necessary to correct damage. If damage cannot be repaired, replace component or subcomponent as directed.
- Wash the left and right transfer case in cleaning solvent and dry with air.
Important: Check for cracks, broken areas or other damage. The transfer case assembly must be replaced if damage is found.
1. Check left and right transfer box (1).
Important: Repair small scratches or dents with light sanding.
2. Check bore (2) crankcase of the shaft of the rear output drive of the transfer case.
Important: Repair small scratches or dents with a soft whetstone.
3. Visually check the sealing surface (3) boxes.
Important: Replace the transfer case assembly if the bearing rotates rapidly or if cracks are found.
4. Check Clips (4) transfer case bearings.
Important: Repair any thread damage.
5. Check holes (5) under the through bolts of the transfer case.
6. Check holes (6) under the dowel pins of the transfer case halves.