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Tahoe 2 and 3 (2000-2014) Tahoe 1 (1992-2000)
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  • Transfer case — removal and installation

Transfer case — removal and installation (Chevrolet Tahoe 1)

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1. Disconnect the battery from ground.

2. Raise the vehicle and place it on stands.

3. On some vehicles, remove the gearbox shield.

4. Drain the oil from the transfer case.

5. Disconnect the front propeller shaft.

6. Disconnect the left suspension strut.

7. Disconnect the rear propeller shaft.

8. Disconnect all connectors from the transfer case.

9. Disconnect the transfer case engagement lever rod.

10. Remove any exhaust pipes that may interfere with removal of the transmission.

11. Jack up the transmission using a wooden block. When removing the transfer case, the transmission must be suspended.

12. Raise the transfer case with a jack; it is recommended to use a special jack-trolley on which the case is secured with chains.

13. Loosen the bolts securing the box to the transmission housing (see photo).

13. Loosen the bolts securing the box to the transmission housing (see photo).


14. Make sure all necessary parts are disconnected and move the box back, maintaining a horizontal position. After the drive shaft comes out, lower the box and remove it from under the car.

15. Installation is performed in the reverse order. Tighten the gearbox mounting bolts to the specified torque.

The text of the article was obtained from the website: «CHEVYMAN»

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Tahoe 1: Transfer case
Next articles

Replacing the oil seal
Transfer case engagement lever — replacement
Transfer case engagement rod — checking and adjustment
General information about the transfer case
Tightening torques for connections (Nm)
Transfer case overhaul (only for New Process 241 gearbox)


See similar articles on the topic of Chevrolet cars:
General description and operation of the transfer case Chevrolet Captiva 1 (2006-2018)
Transfer case device Chevrolet Niva 1 (2002-2016)
Checking the Transfer Case Fluid Level (4WD Models) Chevrolet Trailblazer 1 (2001-2008, petrol)
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Tahoe 2 and 3 (2000-2014) 
  • General information
  • Vehicle characteristics
  • Vehicle device
  • Manual
  • Maintenance
  • Power unit
  • Engine repair
  • Engine overhaul
  • Cooling system
  • Injection and control system
  • Exhaust system
  • Engine electrical equipment
  • Transmission
  • Automatic gearbox 4L60, 4L65, 4L70
  • Automatic gearbox 6L50, 6L80, 6L90
  • Transfer case
  • Drive shafts and cardan
  • Front drive axle
  • Rear drive axle
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body (until 2007)
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Heating and air conditioning
  • Security System (SRS)
  • Body (since 2007)
  • Exterior (external elements)
  • Doors, locks and windows
  • Interior (internal elements)
  • Electrical equipment
  • Electrical appliances (until 2007)
  • Lighting and lamps (until 2007)
  • Audio system (until 2007)
  • Electrical appliances (since 2007)
  • Lighting and lamps (since 2007)
  • Audio system (since 2007)
  • Wiring diagrams (2000-2005)
  • Wiring diagrams (2005-2007)
  • Wiring diagrams (since 2007)

 

Tahoe 1 (1992-2000) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Heating and air conditioning
  • Fuel and exhaust systems
  • Decreased toxicity
  • Transmission
  • Manual gearbox
  • Automatic gearbox
  • Transfer case
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Repair of body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices
  • Electrical circuits

 

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