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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Replacing the clutch release master cylinder

Replacing the clutch release master cylinder (Chevrolet Aveo T300)

            1

You will need: a 13 mm socket head and a flat-blade screwdriver.

1. Disconnect the wire from the negative terminal of the battery.

1. Disconnect the wire from the negative terminal of the battery.


2. Remove the master cylinder reservoir cap.

2. Remove the master cylinder reservoir cap.


3. Use pliers to grasp the edge of the mesh filter...

3. Use pliers to grasp the edge of the mesh filter...


4. ...and remove it from the tank.

4. ...and remove it from the tank.


5. Use, for example, a large medical syringe to pump out the brake fluid from the section of the master cylinder reservoir that supplies the clutch release hydraulic drive.



NOTE: The reservoir, common to the brake and clutch master cylinders, consists of three separate sections: two for the separate brake hydraulic circuits and one for the clutch hydraulic circuit.


NOTE: The reservoir, common to the brake and clutch master cylinders, consists of three separate…


6. Remove the battery (see "Removing and installing the battery", p. 216).

6. Remove the battery (see «Removing and installing the battery», p. 216).


7. Slide the lock of the locking bracket of the connector of the wiring harness of the hydroelectronic module of the anti-lock brake system...

7. Slide the lock of the locking bracket of the connector of the wiring harness of the…


8. ...press the latch...



8. ...press the latch...


9. ...fold back the bracket...

9. ...fold back the bracket...


10. ...and disconnect the connector from the module.

10. ...and disconnect the connector from the module.


11. Unscrew the two nuts securing the hydraulic electronic module bracket to the engine compartment mudguard...

11. Unscrew the two nuts securing the hydraulic electronic module bracket to the engine compartment…


12. ... remove the three brake pipes connected to the hydraulic electronic module from the holders on the front shield...



12. ... remove the three brake pipes connected to the hydraulic electronic module from the holders…


13. ...and move the module to the side without disconnecting the brake pipes from it.

NOTE: Removal of the hydraulic electronic module is necessary to gain access to the clutch release master cylinder.


NOTE: Removal of the hydraulic electronic module is necessary to gain access to the clutch release…


14. Disconnect the supply hose of the clutch release master cylinder from the nipple of the brake master cylinder reservoir.

14. Disconnect the supply hose of the clutch release master cylinder from the nipple of the brake…


15. Use a screwdriver to pry up the spring retainer of the clutch release master cylinder damper...



15. Use a screwdriver to pry up the spring retainer of the clutch release master cylinder damper...


16. ...raise the lock to its highest position...

16. ...raise the lock to its highest position...


17. ...and disconnect the damper from the master cylinder.

17. ...and disconnect the damper from the master cylinder.


18. Under the instrument panel, unscrew the two nuts securing the clutch release drive master cylinder to the front shield.

18. Under the instrument panel, unscrew the two nuts securing the clutch release drive master…


19. Disconnect the clutch release master cylinder push rod from the clutch pedal by squeezing the push rod retainer tabs...



NOTE: Shown with pedal assembly removed for clarity.


NOTE: Shown with pedal assembly removed for clarity.


20. ...and remove the master cylinder.

20. ...and remove the master cylinder.


21. Disconnect the feed hose from the master cylinder.

22. Install the parts in the reverse order of removal and bleed the hydraulic drive (see "Bleeding the clutch release hydraulic drive").

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Clutch
Next articles

Replacing the clutch release drive slave cylinder with the clutch release bearing
Removal and installation the clutch
Replacing the working fluid in the clutch release hydraulic drive
Bleeding the clutch release hydraulic drive
Checking the Clutch Release Pedal Travel
Replacing the clutch release hydraulic line
Removal and installation the clutch pedal


See similar articles on the topic of Chevrolet cars:
Clutch master cylinder assembly Chevrolet Captiva 1 (2006-2018)
Replacing the clutch release master cylinder Chevrolet Cruze 1 (2008-2016)
Removal the clutch master cylinder Chevrolet Lacetti 1 (2002-2009)
Removal the clutch master cylinder Chevrolet Lanos T150 (2002-2009)
Removal and installation the master and slave cylinders of the clutch release drive Chevrolet Niva 1 (2002-2016)
Clutch Master Cylinder — Removal and Installation Chevrolet Tahoe 1 (1992-2000)
Replacing the clutch slave cylinder Chevrolet Orlando 1 (2010-2018)
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Visitor comments

Владимир написал(а) 24.08.2022 в 08:55
У меня тоже т300 но цилиндр другой
answer quote


How much will 13 + 45 =

       



Aveo T300 (2012-2018) 
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Aveo T250 (2006-2011) 
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Aveo T200 (2003-2008) 
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