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Orlando 1 (2010-2018) Trailblazer 1 (2001-2008, petrol) Lumina 1 (1989-1994)
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  • Replacing the clutch slave cylinder

Replacing the clutch slave cylinder (Chevrolet Orlando 1)

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This work requires a lot of effort and time, so we recommend doing it only if you detect signs of a malfunction of the clutch release slave cylinder (see above) or when removing the gearbox. In addition, removal of the clutch slave cylinder is necessary to replace the gearbox primary shaft seal and the clutch slave cylinder housing seal ring, if they are found to be faulty. We carry out the work in the following order:

1. We prepare the car for maintenance and repair.

2. Remove the manual gearbox.

3. Check the ease of rotation and absence of play in the release bearing, as well as the absence of traces of brake fluid leakage at the clutch slave cylinder. If the above faults are detected, the clutch slave cylinder must be replaced (see below). The presence of traces of oil leaks along the gearbox primary shaft indicates a faulty gearbox primary shaft seal, oil leaks between the clutch slave cylinder and the gearbox housing indicate a faulty clutch slave cylinder housing sealing ring (see below).

3. Check the ease of rotation and absence of play in the release bearing, as well as the absence of…


4. To replace the clutch release slave cylinder, use a special key for 10 mm pipe fittings to unscrew the slave cylinder tube fitting.



4. To replace the clutch release slave cylinder, use a special key for 10 mm pipe fittings to…


Warning! If the tube starts to rotate together with the nozzle, it must be replaced.


5. If it is necessary to replace the tube, use pliers with narrow jaws to squeeze the plastic sleeve clamps.

5. If it is necessary to replace the tube, use pliers with narrow jaws to squeeze the plastic…


6. While holding the clamps in a compressed state, use a slotted screwdriver to push the sleeve upwards.

6. While holding the clamps in a compressed state, use a slotted screwdriver to push the sleeve…


7. Using two slotted screwdrivers, hold the plastic sleeve in the upper position and push the tube down.



7. Using two slotted screwdrivers, hold the plastic sleeve in the upper position and push the tube…


8. Remove the clutch release slave cylinder tube.

8. Remove the clutch release slave cylinder tube.


9. Using a 5 mm Allen key, unscrew the three bolts securing the clutch release slave cylinder.

10. Remove the clutch slave cylinder from the primary shaft end.

10. Remove the clutch slave cylinder from the primary shaft end.


11. Using a thin slotted screwdriver, remove the sealing ring from the clutch slave cylinder housing.



Recommendation. When replacing the clutch release slave cylinder, be sure to replace the sealing ring.


Recommendation. When replacing the clutch release slave cylinder, be sure to replace the sealing…


12. Install the parts in reverse order.

Recommendation. When assembling, apply anaerobic thread locker to the slave cylinder mounting bolts.


Recommendation. When assembling, apply anaerobic thread locker to the slave cylinder mounting bolts.


The original text can be found on the website ChevyMan.ru

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Orlando 1: Clutch
Next articles

Bleeding the clutch release hydraulic drive
Checking the technical condition of the clutch
Clutch — General Description
Clutch Pedal Position Sensor
Checking and replacing the clutch


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Clutch master cylinder assembly Chevrolet Captiva 1 (2006-2018)
Replacing the clutch release drive slave cylinder with bearing Chevrolet Cruze 1 (2008-2016)
Removal the hydraulic drive slave cylinder assembly and clutch release bearing Chevrolet Lacetti 1 (2002-2009)
Removal the clutch hydraulic slave cylinder Chevrolet Lanos T150 (2002-2009)
Removal and installation the master and slave cylinders of the clutch release drive Chevrolet Niva 1 (2002-2016)
Clutch slave cylinder — removal, disassembly and installation Chevrolet Tahoe 1 (1992-2000)
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Orlando 1 (2010-2018) 
  • General information
  • Introduction to manual
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine repair
  • Fuel and control system
  • Cooling and lubrication system
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Windscreen wipers
  • Power devices
  • Electrical diagrams

 

Trailblazer 1 (2001-2008) 
  • General information
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling and heating
  • Fuel and exhaust system
  • Engine electrical equipment
  • Engine control
  • Transmission
  • Automatic gearbox
  • Transfer case
  • Drive shafts and cardan
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

Lumina 1 (1989-1994) 
  • General information
  • Maintenance
  • Power unit
  • Engine 3.1L V6
  • Engine 3.8L V6
  • Engine overhaul
  • Cooling system
  • Power and exhaust system
  • Fuel injection
  • Engine electrical equipment
  • Reduced exhaust gas toxicity
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Heating and air conditioning
  • Repair of body elements
  • Doors, covers and windows
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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