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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Replacing the clutch release drive slave cylinder with the clutch release bearing

Replacing the clutch release drive slave cylinder with the clutch release bearing (Chevrolet Aveo T300)

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You will need: a 11 mm wrench for pipeline fastening nuts, a TORX T30 wrench.

A sign that the clutch release bearing needs to be replaced is increased noise when the clutch pedal is pressed, and a leak of working fluid from the clutch release drive slave cylinder indicates the need to replace it.

NOTE: When replacing the clutch release bearing due to noise, check the condition of the drive disc pressure spring petals. If the petal ends are heavily worn where they contact the bearing, replace the drive disc assembly.


NOTE: When replacing the clutch release bearing due to noise, check the condition of the drive disc…


Clutch release bearing A is a single unit with slave cylinder B, secured with three bolts to the inner wall of the clutch housing.

1, Remove the gearbox (see "Removal and installation of a manual gearbox",), unless it was removed for clutch repair.

1, Remove the gearbox (see «Removal and installation of a manual gearbox»,), unless it was removed…


2. Unscrew the nut securing the intermediate pipe of the clutch release hydraulic drive to the working cylinder.



2. Unscrew the nut securing the intermediate pipe of the clutch release hydraulic drive to the…


3. Remove the three bolts securing the slave cylinder to the clutch housing...

3. Remove the three bolts securing the slave cylinder to the clutch housing...


4. ...and remove the cylinder assembly with the clutch release bearing from the clutch housing.

4. ...and remove the cylinder assembly with the clutch release bearing from the clutch housing.


NOTE: Before installation, check the new bearing. It should rotate easily, without jamming or noise, and have no play. Check the ease of movement of the bearing on the guide of the working cylinder by pressing on it in the axial direction. The bearing should move to the stop without jamming and clearly return to its original position with the pressure spring.




NOTE: Before installation, check the new bearing. It should rotate easily, without jamming or…


5. Remove the rubber sealing ring from the grooves of the clutch housing by prying it up with a screwdriver.

5. Remove the rubber sealing ring from the grooves of the clutch housing by prying it up with a…


6. Replace the clutch release bearing seal ring regardless of its condition.

7. Install the clutch release drive slave cylinder assembly with the bearing in the reverse order of removal. Tighten the slave cylinder mounting bolts to the clutch housing to 7 N·m.

8. Attach the tube to the working cylinder and tighten its fastening nut.

9. Install the gearbox (see "Removal and installation of a manual gearbox").

10. Remove air from the clutch release hydraulic drive (see "Bleeding the clutch release hydraulic drive").

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Clutch
Next articles

Removal and installation the clutch
Replacing the working fluid in the clutch release hydraulic drive
Bleeding the clutch release hydraulic drive
Checking the Clutch Release Pedal Travel
Possible clutch malfunctions, their causes and solutions
Replacing the clutch release master cylinder
Replacing the clutch release hydraulic line
Removal and installation the clutch pedal


See similar articles on the topic of Chevrolet cars:
Cleaning and checking the clutch housing and the gearbox housing with the final drive assembly Chevrolet Captiva 1 (2006-2018)
Replacing the clutch release drive slave cylinder with bearing Chevrolet Cruze 1 (2008-2016)
Removal the hydraulic drive slave cylinder assembly and clutch release bearing Chevrolet Lacetti 1 (2002-2009)
Removal the clutch hydraulic slave cylinder Chevrolet Lanos T150 (2002-2009)
Removal and installation the master and slave cylinders of the clutch release drive Chevrolet Niva 1 (2002-2016)
Clutch slave cylinder — removal, disassembly and installation Chevrolet Tahoe 1 (1992-2000)
Bleeding the clutch release hydraulic drive Chevrolet Orlando 1 (2010-2018)
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Aveo T300 (2012-2018) 
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Aveo T250 (2006-2011) 
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  • Engine 1.5 SOHC
  • Engine repair
  • Fuel supply system
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Aveo T200 (2003-2008) 
  • General information
  • User manual
  • Power unit
  • Engine repair 1.5L SOHC
  • Fuel system
  • Control system
  • Cooling system
  • Transmission
  • Clutch
  • Manual gearbox
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  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
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  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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