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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Removal and installation the clutch pedal

Removal and installation the clutch pedal (Chevrolet Aveo T300)

            0

You will need a 13 mm socket head.

The clutch pedal is removed for replacement if there is a squeak, sticking or increased play, as well as if the return spring is damaged. The clutch pedal is mounted on a common bracket with the brake pedal, so to repair or replace the clutch pedal, it is necessary to remove the pedal assembly.

The clutch pedal is removed for replacement if there is a squeak, sticking or increased play, as…


1. Under the instrument panel, unscrew the two nuts securing the clutch release master cylinder to the front shield.

1. Under the instrument panel, unscrew the two nuts securing the clutch release master cylinder to…


2. Disconnect the clutch master cylinder push rod from the clutch pedal by squeezing the push rod retainer tabs...

NOTE: Shown with pedal assembly removed for clarity.


NOTE: Shown with pedal assembly removed for clarity.


3. ...and remove the master cylinder from the hole in the front shield of the body without disconnecting the pipes from it.



3. ...and remove the master cylinder from the hole in the front shield of the body without…


4. Remove the brake booster (see "Replacing the brake booster").

4. Remove the brake booster (see «Replacing the brake booster»).


5. In the engine compartment, unscrew the four nuts securing the pedal assembly to the front shield.

5. In the engine compartment, unscrew the four nuts securing the pedal assembly to the front shield.


6. Press the wiring harness connector lock and disconnect the connector from the clutch pedal position sensor.

6. Press the wiring harness connector lock and disconnect the connector from the clutch pedal…


7. Grab the wire harness holder...



7. Grab the wire harness holder...


8. ... remove the holder from the hole in the pedal assembly bracket and move the harness to the side.

8. ... remove the holder from the hole in the pedal assembly bracket and move the harness to the…


9. Remove the left air duct, overcoming the resistance of its clips.

9. Remove the left air duct, overcoming the resistance of its clips.


10. Press the harness connector lock and disconnect the connector from the combination brake light switch and brake pedal position sensor.



10. Press the harness connector lock and disconnect the connector from the combination brake light…


11. Use a screwdriver to pry up the lock on the throttle pedal wiring harness connector...

11. Use a screwdriver to pry up the lock on the throttle pedal wiring harness connector...


12. ...and pull out the lock.

12. ...and pull out the lock.


13. Press the shoe lock...

13. Press the shoe lock...


14. ...and disconnect it from the pedal.



14. ...and disconnect it from the pedal.


15. Remove two bolts securing the pedal assembly bracket to the instrument panel amplifier on the right...

15. Remove two bolts securing the pedal assembly bracket to the instrument panel amplifier on the…


16. ...and on the left...

NOTE: One of the left mounting bolts is not visible in the photo because it is covered by the instrument panel reinforcement.


NOTE: One of the left mounting bolts is not visible in the photo because it is covered by the…


17. ...then remove the pedal assembly.

17. ...then remove the pedal assembly.


18. If it is necessary to replace the clutch pedal, squeeze the locking tabs of the pedal axle, remove the axle from the holes in the pedal and bracket, and remove the pedal assembly with the return mechanism.



18. If it is necessary to replace the clutch pedal, squeeze the locking tabs of the pedal axle,…


19. If necessary, unscrew the clutch pedal position sensor mounting bolt and remove the sensor.

20. Install the parts in the reverse order of removal. Before installing the pedal into the bracket, lubricate its axle with consistent grease.

(The article was borrowed from the website ChevyMan.ru)

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Clutch
Next articles

Replacing the clutch release hydraulic line
Replacing the clutch release master cylinder
Replacing the clutch release drive slave cylinder with the clutch release bearing
Removal and installation the clutch
Replacing the working fluid in the clutch release hydraulic drive


See similar articles on the topic of Chevrolet cars:
Clutch pedal position sensor Chevrolet Captiva 1 (2006-2018)
Checking and adjusting the clutch release pedal travel Chevrolet Cruze 1 (2008-2016)
Adjusting the Clutch Pedal Travel Chevrolet Lacetti 1 (2002-2009)
Adjusting the Clutch Pedal Travel Chevrolet Lanos T150 (2002-2009)
Clutch and brake pedal bracket Chevrolet Niva 1 (2002-2016)
Checking the clutch hydraulic drive Chevrolet Tahoe 1 (1992-2000)
Clutch Pedal Position Sensor Chevrolet Orlando 1 (2010-2018)
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Aveo T300 (2012-2018) 
  • General information
  • Vehicle device
  • User manual
  • Main malfunctions
  • Maintenance
  • Power unit
  • Engine
  • Lubrication system
  • Cooling system
  • Supply system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Front wheel drives
  • Chassis
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  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and trunk
  • Security systems
  • Electrical equipment
  • Engine electrics
  • Equipment and devices
  • Heating and air conditioning
  • Electrical circuits

 

Aveo T250 (2006-2011) 
  • Manual
  • Driver's workplace
  • Salon equipment
  • Vehicle characteristics
  • Maintenance
  • Engine 1.5 SOHC
  • Engine repair
  • Fuel supply system
  • Control system
  • Cooling system
  • Engine 1.6 DOHC
  • Engine repair
  • Control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Wheel drive
  • Chassis
  • Wheel suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior

 

Aveo T200 (2003-2008) 
  • General information
  • User manual
  • Power unit
  • Engine repair 1.5L SOHC
  • Fuel system
  • Control system
  • Cooling system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits

 

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