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Cruze 1 (2008-2016)
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  • Replacing the clutch release master cylinder

Replacing the clutch release master cylinder (Chevrolet Cruze J300)

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You will need: 13 and 10 mm wrenches for pipeline fastening nuts, a flat-blade screwdriver.

You will need: 13 and 10 mm wrenches for pipeline fastening nuts, a flat-blade screwdriver.


1. Remove the plug of the brake master cylinder reservoir and pump out, for example, using a large medical syringe, the brake fluid from the section of the brake master cylinder reservoir that supplies the clutch release hydraulic drive.

Note: The reservoir, common to the brake and clutch master cylinders, consists of three separate sections: two for the separate brake hydraulic circuits and one for the clutch hydraulic circuit.


Note: The reservoir, common to the brake and clutch master cylinders, consists of three separate…


2. Use a screwdriver to pry up the fasteners securing the expansion tank to the body and move the tank to the side without disconnecting the hoses or draining the coolant.

Note: Removal of the expansion tank is necessary to gain access to the clutch master cylinder.




Note: Removal of the expansion tank is necessary to gain access to the clutch master cylinder.


3. Use pliers to squeeze the bent ears of the clamp, slide the clamp along the supply hose...

3. Use pliers to squeeze the bent ears of the clamp, slide the clamp along the supply hose...


4. ...and disconnect the hose from the master cylinder.

4. ...and disconnect the hose from the master cylinder.


5. Loosen the nut securing the clutch release hydraulic tube to the master cylinder...

5. Loosen the nut securing the clutch release hydraulic tube to the master cylinder...


6. ...and move the tube to the side.



7. In the passenger compartment, under the instrument panel, disconnect the master cylinder push rod from the clutch pedal (see "Removal and installation the clutch pedal").

7. In the passenger compartment, under the instrument panel, disconnect the master cylinder push…


8. Unscrew the two nuts securing the clutch release master cylinder to the clutch pedal bracket...

8. Unscrew the two nuts securing the clutch release master cylinder to the clutch pedal bracket...


9. ...and remove the master cylinder.

10. Install the parts in the reverse order of removal and bleed the hydraulic drive (see "Bleeding the clutch release hydraulic drive").

11. Check the operation of the drive and, if necessary, adjust the clutch pedal travel (see "Checking and adjusting the clutch release pedal travel").

Original version of the article on the website «ChevyMan»

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Cruze 1: Clutch
Next articles

Replacing the clutch release drive slave cylinder with bearing
Removal and installation the clutch
Checking and adjusting the clutch release pedal travel
Possible clutch malfunctions, their causes and solutions
Clutch design features
Replacing the clutch release hydraulic hose and tube
Removal and installation the clutch pedal
Bleeding the clutch release hydraulic drive


See similar articles on the topic of Chevrolet cars:
Replacing the clutch release master cylinder Chevrolet Aveo T300 (2012-2018)
Clutch master cylinder assembly Chevrolet Captiva 1 (2006-2018)
Removal the clutch master cylinder Chevrolet Lacetti 1 (2002-2009)
Removal the clutch master cylinder Chevrolet Lanos T150 (2002-2009)
Removal and installation the master and slave cylinders of the clutch release drive Chevrolet Niva 1 (2002-2016)
Clutch Master Cylinder — Removal and Installation Chevrolet Tahoe 1 (1992-2000)
Replacing the clutch slave cylinder Chevrolet Orlando 1 (2010-2018)
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