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Lacetti 1 (2002-2009)
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  • J200 (2002-2009)
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  • Removal the clutch master cylinder

Removal the clutch master cylinder (Chevrolet Lacetti J200)

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We carry out the work when replacing the main cylinder of the clutch hydraulic drive or its boot. Without pumping out the liquid from the expansion tank of the engine cooling system, we remove the tank and move it to the side (see Removal the expansion tank).

In the engine compartment…

In the engine compartment…


…use pliers to loosen the clamp securing the hose supplying the working fluid to the clutch master cylinder…

…use pliers to loosen the clamp securing the hose supplying the working fluid to the clutch master…


…we remove the hose from the cylinder branch pipe, lift and secure the hose so that its end is above the reservoir of the brake and clutch hydraulic drives.

…we remove the hose from the cylinder branch pipe, lift and secure the hose so that its end is…


Using a special 10 mm wrench for brake pipe fittings, unscrew the fitting of the pipe supplying the working fluid to the clutch slave cylinder.



Using a special 10 mm wrench for brake pipe fittings, unscrew the fitting of the pipe supplying the…


…and we remove the tip of the tube from the hole of the clutch master cylinder.

Inside the car…

Inside the car…


...using pliers, we remove the locking bracket of the clutch master cylinder pusher fork pin (the instrument panel trim and steering column have been removed for clarity).

...using pliers, we remove the locking bracket of the clutch master cylinder pusher fork pin (the…


For clarity, we show the operation on a dismantled clutch pedal assembly.



For clarity, we show the operation on a dismantled clutch pedal assembly.


We take out the finger.

We take out the finger.


Using a 13 mm socket with an extension, unscrew the two nuts securing the clutch master cylinder housing to the pedal assembly bracket…

Using a 13 mm socket with an extension, unscrew the two nuts securing the clutch master cylinder…


…we remove the cylinder from the bracket studs and remove the pusher through the hole in the front shield.

Loosen the lock nut on the push rod (see Adjusting the Clutch Pedal Travel)…



Loosen the lock nut on the push rod (see Adjusting the Clutch Pedal Travel)…


…we unscrew the pusher fork.

…we unscrew the pusher fork.


We remove the dust cover.

We assemble and install the main cylinder of the clutch hydraulic drive in the reverse order. We bleed the hydraulic drive (see Bleeding the clutch hydraulic drive). If necessary, adjust the free travel of the clutch pedal (see Adjusting the Clutch Pedal Travel).

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Lacetti 1: Clutch
Next articles

Replacing the clutch basket and driven disc
Bleeding the clutch hydraulic drive
Adjusting the Clutch Pedal Travel
Clutch device
Replacing the clutch hydraulic hose
Removal the hydraulic drive slave cylinder assembly and clutch release bearing


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Removal the clutch master cylinder Chevrolet Lanos T150 (2002-2009)
Removal and installation the master and slave cylinders of the clutch release drive Chevrolet Niva 1 (2002-2016)
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Removal, overhaul and installation of the master brake cylinder Chevrolet Lumina 1 (1989-1994)
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Lacetti 1 (2002-2009) 
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