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Cruze 1 (2008-2016)
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  • Replacement of fixed body glazing

Replacement of fixed body glazing (Chevrolet Cruze J300)

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The windshield and rear window glass are glued into the body openings. They are replaced using the same techniques, so the work is shown using the windshield glass as an example.

You will need: a flat-blade screwdriver, an awl, a knife, and a glass gluing kit.

You will need: a flat-blade screwdriver, an awl, a knife, and a glass gluing kit.


This is what a glass gluing kit looks like. It consists of a tube of glue, a tube tip, an activator/cleaner, and a primer.

Note: There may be minor differences in the instructions for use of kits from different manufacturers. Therefore, when performing this operation, please refer to the instructions for the kit you purchased.


Note: There may be minor differences in the instructions for use of kits from different…


Helpful tip: It is convenient to use a steel wire to remove glued glass.


1. Remove the windshield wiper arms together with the blades (see "Replacing windshield wiper arms").



2. Open the hood and remove the air intake box grille (see "Removal and installation the air intake box grille"). Close the hood.

3. Open both front doors.

4. Remove the front pillar trims (see "Removal and installation of interior trim").

5. Remove the interior rearview mirror (see "Removal and installation the interior mirror").

6. Remove the windshield glass seal by sliding it off the glass and removing it from the window opening groove.


6. Remove the windshield glass seal by sliding it off the glass and removing it from the window…


7. Lightly pry the glass with a screwdriver and pierce the adhesive seam with a pointed tool (for example, with an awl) and pull the string through the hole.

7. Lightly pry the glass with a screwdriver and pierce the adhesive seam with a pointed tool (for…


8. For ease of use, screwdrivers can be attached to the ends of the string to serve as handles.

9. Use a string to cut the glue seam along the entire perimeter of the glass (you may need an assistant to perform this operation).



10. Remove the glass from the car.

Warning: Use caution when handling glass. Damaged glass may break unexpectedly.


Warning: Use caution when handling glass. Damaged glass may break unexpectedly.


11. Cut off the old seam, leaving a thin layer of glue (1.0-2.0 mm).

11. Cut off the old seam, leaving a thin layer of glue (1.0-2.0 mm).


12. Apply activator.

12. Apply activator.


13. ...on the edge of the glass and the window opening along the entire perimeter.

13. ...on the edge of the glass and the window opening along the entire perimeter.


14. Apply grease around the perimeters of the glass and window opening.



Warning: Do not apply primer over old adhesive residue.


15. Install rubber pads of the same thickness around the entire opening to prevent contact between the glass and body elements.

16. Within 30 minutes after applying the primer, apply the glue evenly to the window opening (layer thickness 0.5 cm) and around the perimeter of the glass.

17. Install the glass on the car,

18. Replace the glass seal.

1.9, Press and fix the glass in any available way (for example, with masking tape). The polymerization period of the glue is at least 2-3 hours. During this time, the car should not be exposed to any external influences. Even a sharp closing of the door can lead to an increase in air pressure in the cabin and, as a result, to the glass tearing off. It is advisable to start using the car no earlier than 24 hours after gluing the glass.

20. Install the front pillar trims.

21. Install the air intake box grille and interior rearview mirror.

22. Install the windshield wiper arms together with the blades.

23. Replace the rear glass in the same way.

For details, visit the website «ChevyMan.ru»

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Cruze 1: Doors, covers and windows
Next articles

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