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Tahoe 2 and 3 (2000-2014) Tahoe 1 (1992-2000)
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  • Boring and honing of cylinders

Boring and honing of cylinders (Chevrolet Tahoe 2)

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1. Before boring, measure the diameters of NEW pistons to determine the cylinder bore diameter. The piston diameter is measured at a distance of 43 mm from the top of the piston in a plane perpendicular to the axis of the piston pin.

1. Before boring, measure the diameters of NEW pistons to determine the cylinder bore diameter. The…


2. When boring the cylinders, all crankshaft main bearing caps must be in place, and the cap mounting bolts must be tightened to the specified torque.

3. The cylinder diameter after boring should be 0.03 mm less than the final diameter - this is an allowance for honing the cylinder walls.

4. Honing is recommended to be carried out in two stages, first with relatively coarse stones with a grain size of 100 mesh (0.12 mm), then finally with stones with a grain size of 220-240 mesh (0.05 mm). The hone grid should be located at an angle of 45 degrees to the axis of the cylinder. The tops of the hone marks should be clearly visible, but not have sharp tops (plateau honing).

4. Honing is recommended to be carried out in two stages, first with relatively coarse stones with…


5. After honing, mark the piston with the cylinder number where it will be installed.



6. Thoroughly rinse the cylinder walls until all abrasive is removed.

7. Lubricate the cylinder walls with clean engine oil to prevent rust.

8. If boring the cylinders to the repair size is not required, remove polished areas from the cylinder walls using a hand hone.

8. If boring the cylinders to the repair size is not required, remove polished areas from the…

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Tahoe 2 and 3: Engine overhaul
Next articles

Cylinder Block — Check
Disassembling the engine
Engine Removal and Installation — Late Models
Engine Removal and Installation — Early Models
Crankshaft — Check
Measuring clearance in main and connecting rod bearings
Crankshaft pulley — cleaning and checking
Automatic transmission drive clutch — cleaning and checking
Piston, connecting rod and connecting rod bearing


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Tahoe 2 and 3 (2000-2014) 
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Tahoe 1 (1992-2000) 
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