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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Removal and installation the fuel rail

Removal and installation the fuel rail (Chevrolet Aveo T300)

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You will need: 8 mm spanners, TORX T30, TORX E10 socket head, flat-blade screwdriver, plastic mounting blade.

The fuel rail is removed for replacement if damaged (broken fittings), to replace injectors or gain access to other components.

1. Reduce the pressure in the fuel system (see "Reducing pressure in the fuel system").

2. Disconnect the wire from the negative terminal of the battery.

2. Disconnect the wire from the negative terminal of the battery.


3. Squeeze the latch...

3. Squeeze the latch...


4. ...and disconnect the wiring harness connector from the mass air flow sensor.

5. Remove the fuel pressure pulsation compensator (see "Replacing the fuel pressure pulsation compensator").

5. Remove the fuel pressure pulsation compensator (see «Replacing the fuel pressure pulsation…


6. Slide the fuel supply hose end retaining clip.



6. Slide the fuel supply hose end retaining clip.


7. Press the release button...

7. Press the release button...


8. ...and disconnect the fuel supply line hose from the fuel rail pipe.

8. ...and disconnect the fuel supply line hose from the fuel rail pipe.


9. Squeeze the lock...

9. Squeeze the lock...


10. ...and disconnect the wiring harness connector from the purge valve of the adsorber.



10. ...and disconnect the wiring harness connector from the purge valve of the adsorber.


11. Squeeze the lock...

11. Squeeze the lock...


12. ...and disconnect the wiring harness connector from the absolute pressure sensor in the intake manifold.

12. ...and disconnect the wiring harness connector from the absolute pressure sensor in the intake…


13. Using a plastic mounting blade or screwdriver, disconnect the holders of the absolute pressure sensor wiring harness from the bracket of the canister purge valve...

13. Using a plastic mounting blade or screwdriver, disconnect the holders of the absolute pressure…


14. ...and fuel injectors.



14. ...and fuel injectors.


15. Pull out the wire harness connector retainer tab...

15. Pull out the wire harness connector retainer tab...


16. ...after that, squeeze the lock...

16. ...after that, squeeze the lock...


17. ...and disconnect the block from the valve of the variable valve timing system.

17. ...and disconnect the block from the valve of the variable valve timing system.


18. Loosen the clamp securing the air supply hose to the throttle body pipe and remove the hose from the pipe.



18. Loosen the clamp securing the air supply hose to the throttle body pipe and remove the hose…


19. Move the stopper...

19. Move the stopper...


20. ...then squeeze the wiring harness connector lock...

20. ...then squeeze the wiring harness connector lock...


21. ...and disconnect the block from the throttle assembly.

21. ...and disconnect the block from the throttle assembly.


22. Remove the two screws securing the purge valve bracket and move the valve with the bracket to the side.



23. Remove the crankcase ventilation hose (see "Cleaning the crankcase ventilation system").

23. Remove the crankcase ventilation hose (see «Cleaning the crankcase ventilation system»).


24. Overcoming the resistance of the clamps, disconnect the rear bracket of the engine wiring harness from the cylinder head cover.

24. Overcoming the resistance of the clamps, disconnect the rear bracket of the engine wiring…


25. Use a screwdriver to pry...

25. Use a screwdriver to pry...


26. ...and remove the cover of the side holder of the engine wiring harness.

26. ...and remove the cover of the side holder of the engine wiring harness.


27. Use a screwdriver to press the two latches and disconnect the side bracket of the engine wiring harness from the cylinder head cover.

27. Use a screwdriver to press the two latches and disconnect the side bracket of the engine wiring…


28. Disconnect the fuel rail ground wire end from the engine by unscrewing the bolt securing the end to the cylinder head...

28. Disconnect the fuel rail ground wire end from the engine by unscrewing the bolt securing the…


29. ...and the screw for fastening to the intake pipe.

29. ...and the screw for fastening to the intake pipe.


30. Move the stopper...

30. Move the stopper...


31. ...then squeeze the lock...

31. ...then squeeze the lock...


32. ...and disconnect the wiring harness connector from the fuel injector. Disconnect the connectors from the other injectors in the same way.

32. ...and disconnect the wiring harness connector from the fuel injector. Disconnect the…


33. Remove the two bolts securing the fuel rail to the intake pipe...

33. Remove the two bolts securing the fuel rail to the intake pipe...


34. ...and remove the ramp, removing the injectors from the holes in the intake pipe.

CAUTION: If any injector remains in the intake manifold when removing the fuel rail, be sure to replace the retainer for that injector.


35. If necessary, remove the injectors from the rail (see "Removal, inspection and installation of injectors").

NOTE: Replace the injector O-rings with new ones whenever the fuel rail is removed or disassembled.


36. Install the fuel rail in the reverse order of disassembly and removal, lubricating the injector sealing rings with engine oil.

37. After connecting the fuel hose to the rail, start the engine and check the tightness of the hose connection to the rail and the injector seals.

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Supply system
Next articles

Replacing the fuel pressure pulsation compensator
Replacing the fuel tank and its filler pipe
Removal and installation the fuel module
Removal and installation the air filter and air duct
Replacing the air filter element
Removal, inspection and installation of injectors
Removal and installation the throttle assembly
Removal and installation the throttle pedal
Features of the fuel vapor recovery system
Removal and installation the fuel vapor recovery system canister


See similar articles on the topic of Chevrolet cars:
Common rail fuel Chevrolet Captiva 1 (2006-2018)
Removal and installation the fuel rail Chevrolet Cruze 1 (2008-2016)
Removal the fuel rail and injectors Chevrolet Lacetti 1 (2002-2009)
Removal the fuel rail and injectors Chevrolet Lanos T150 (2002-2009)
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Checking the fuel system Chevrolet Tahoe 1 (1992-2000)
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Aveo T300 (2012-2018) 
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Aveo T250 (2006-2011) 
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  • Engine 1.5 SOHC
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Aveo T200 (2003-2008) 
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