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Lanos T150 (2002-2009)
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Transmission, chassis, steering and braking system (Chevrolet Lanos T150)

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Cause of malfunctionMethods of elimination
The clutch is slipping (when you press the gas pedal sharply, the engine revs up, but the car barely accelerates)
Oiling of the flywheel, pressure plate and friction linings of the clutch driven discWash the oily surfaces thoroughly with white spirit or gasoline and wipe them dry. Replace a heavily oiled driven disk. Eliminate the cause of the oiling (oil leak through engine or gearbox seals)
Reducing the force of the diaphragm springReplace the housing with the pressure plate assembly ("basket")
Severe wear or burning of the friction linings of the driven diskReplace the slave disk assembly
The clutch master cylinder piston slowly returns to its original position due to swelling of the rubber sealsReplace the seals or the cylinder assembly. If you suspect gasoline or other solvents have entered the clutch fluid, replace it
The clutch is leading (forward gear shifting is difficult, reverse gear shifts with noise even though the gearbox is in good working order)
Incorrect adjustment of the clutch drive (the full pedal travel is small, its free travel is increased)Adjust the drive
Air got into the hydraulic drive system (the pedal is "soft")Tighten the connections, bleed the system. If there is a leak from the master or slave cylinder, replace their seals or cylinder assemblies
The check valve of the clutch master cylinder is faultyDisassemble the master cylinder, wash and clean the parts. Replace the faulty valve
Clutch release fork shaft jammed in bushingsReplace the grease in the bushings or the bushings themselves
Loose rivets or broken friction linings, warping of the driven disk (end runout more than 0.5 mm)Replace the slave disk
Severe and uneven wear, scoring on the working surfaces of the flywheel or clutch pressure plateReplace the flywheel. If the surface of the pressure plate is damaged, replace the housing with the pressure plate assembly (clutch "basket")
Misalignment or warping of the pressure plateReplace the housing with the pressure plate assembly (clutch "basket")
Seizure of the driven disk hub on the splines of the gearbox input shaftClean the splines from dirt, remove minor damage with a file. If the splines are significantly worn or damaged, replace the disc and/or the primary shaft of the gearbox. Apply SHRUS-4 grease to the splines before assembly
The clutch does not disengage (the pedal "falls through")
Air in the hydraulic drive systemTighten the connections, bleed the system. If there is a leak from the master or slave cylinder, replace their seals or cylinder assemblies
The clutch does not disengage (the pedal "falls through"). The clutch can only be briefly disengaged by pressing the pedal sharply
Severe wear, defects of the master cylinder mirror; dirt in the cylinderReplace the cylinder
Worn or defective master cylinder sealReplace the cylinder assembly
Jerks when starting off
Seizure of the driven disk hub on the splines of the gearbox input shaftClean the splines from dirt, remove minor damage with a file. If the splines are significantly worn or damaged, replace the disc and/or the primary shaft of the gearbox. Apply fresh SHRUS-4 grease to the splines before assembly
Deformation of the driven diskReplace the slave disk
Loose fastening of the friction linings of the driven disk, severe wear or cracks on the liningsReplace the slave disk
Loss of elasticity of the spring plates of the driven diskReplace the slave disk
Significant subsidence or breakage of the torsional vibration damper springs, wear of the windows under the springsReplace the slave disk
Scoring on the working surfaces of the flywheel or pressure plateReplace the flywheel or clutch housing with the pressure plate assembly (clutch "basket")
Oiling of the working surfaces of the friction linings of the driven diskWash the oily surfaces thoroughly with white spirit or gasoline and wipe them dry. Replace a heavily oiled driven disk. Eliminate the cause of the oiling




Cause of malfunctionMethods of elimination
Rattling, knocking or noise when engaging the clutch
Significant subsidence or breakage of the torsional vibration damper springs, wear of the windows under the springsReplace the slave disk
Deformation of the driven diskReplace the slave disk
Loose fastening of the friction linings of the driven disk, severe wear or cracks on the liningsReplace the slave disk
Increased noise when disengaging the clutch
Clutch release bearing worn, damaged or leaking greaseReplace the bearing
After releasing the clutch pedal, it does not return to its original position
Air in the hydraulic drive systemBleed the system, tighten the connections
The pedal return spring has lost its elasticity or is brokenReplace the spring
Noise in the gearbox (the noise decreases or disappears when the clutch is depressed)
Insufficient oil level in the gearbox housingCheck the level, top up if necessary. Check for leaks (see "Gearbox oil leak"). Blow out the breather
Low quality oil. Water got into the oil (when water gets into oil, a whitish emulsion is formed)Change the oil
Wear or damage to bearings, gear teethReplace worn bearings, gears
Gears are difficult to shift, no extraneous noises
The gearbox control rod is deformedStraighten or replace the rod
Gear shift mechanism parts are deformedReplace damaged parts
The transmission control rod end terminal clamp bolt is looseAdjust the drive and tighten the bolt
Incorrect adjustment of the gearbox control driveAdjust the drive
Wear of outer joints of gear shift rodsReplace the defective parts or replace the entire mechanism
Wear, loosening of gear shift fork seatsGearbox repair
The clutch does not disengage completelySee Clutch Fault Diagnosis
Gears disengage spontaneously
Damage or wear to splines on clutch, gear or synchronizer hubReplace defective parts
Incorrect drive adjustmentAdjust the drive
The powertrain mounts have lost their elasticity or have been destroyedReplace the supports
Noise, crackling, screeching of gears when the gear is engaged
No oil in gearbox sumpAdd oil. Check for leaks (see "Transmission Oil Leak"). Blow out the breather
The clutch does not disengage completelySee Clutch Fault Diagnosis
Bearings and gear teeth are damagedReplace bearings, gears
Wear of the synchronizer ring of the gear being engagedReplace the synchronizer ring
Final drive noise (noise from the gearbox only when the car is moving)
Wear or failure of bearingsReplace damaged and worn secondary shaft and differential bearings. Adjust differential box bearing preload
Gearbox oil leak
Wear of seals: primary shaft, CV joints, wear of the speed sensor drive shaft sealReplace the seals. Blow out the gearbox breather
The bolts securing the gearbox covers and housings have become loose, and the gaskets between their mating surfaces are damagedTighten the threaded connections. Replace the gaskets
Knocking when starting off
Wear of the wheel drive jointsReplace worn out hinges
Wear of the rubber element of the shock absorber support, rubber-metal hinges (silent blocks) and suspension arm cushions, stabilizer bar strutsReplace worn parts
The anti-roll bar mounts to the body, silent blocks and suspension arm cushions, and strut support have become looseTighten the threaded connections
The shock absorber of the rack is faultyReplace both shock absorbers
Severe wear of the front wheel hub bearing or loosening of the hub bearing nutTighten the wheel bearing nut, replace the bearing if necessary
Suspension spring failureReplace the spring (it is better to replace both suspension springs at once - left and right)
Brake lining separation from the base of the shoeReplace the pads (all at once on one axis)
The powertrain mounts have lost their elasticity or have been destroyedReplace the supports
Clutch faultySee Clutch Fault Diagnosis
Noise when driving a car on a smooth highway
Wear of wheel hub bearingsReplace the bearings
The tires are not designed for these operating conditions (on asphalt, all-terrain, studded tires, etc. are used.)Use tires according to their intended purpose
High speed in cornersReduce speed before turning
Uneven wear or tread separation, deformation of the tire, rimReplace the wheel
The wheel is touching the fender linerCheck the wheel alignment angles, replace deformed suspension parts and sagging springs if necessary. Do not overload the car. Use standard size wheel rims
Brake components are rubbing against the brake disc/drumDisassemble the unit, replace defective parts
The wheel mounting bolts have come looseTighten the bolts; if the wheel rim is deformed, replace the rim
Brake lining separation from the base of the shoeReplace the pads (all at once on one axis)
Knocking when driving over small bumps
The shock absorber or shock absorber strut support is faultyReplace both shock absorbers or the shock absorber strut support
Ball joint wearReplace the ball joint or the control arm assembly with the support
Wear of anti-roll bar strutsReplace stabilizer links
Knocking, creaking sounds when the suspension is operating (off-road driving)
Overloading the carDo not overload the vehicle. Distribute the load evenly (use the salon)
The shock absorber is faultyReplace both shock absorbers
Compression buffer is brokenReplace the buffer
Settling or breakage of the suspension springReplace both springs - left and right
Destruction or subsidence of the shock absorber supportReplace the support
The suspension arms, anti-roll bar, steering rods, and rear suspension beam are bent. The fastening of these parts has become looseCheck whether the steering rods touch the windows in the mudguards when the suspension is in operation at extreme wheel positions. Straighten or replace any deformed parts. Tighten the threaded connections
Wear of ball joints and silent blocks of the front suspensionReplace worn parts
The steering wheel, steering column bracket, steering gear, rack stop plug, steering rod ball joints, and lower flange mounting bolt of the elastic coupling on the pinion shaft have become looseTighten the threaded connections, adjust the clearance in the steering mechanism
Traces of shock absorber fluid are visible on the shock absorber
Fluid leak from shock absorber (due to wear of the rod seal, nicks and damage to the chrome coating of the rod)Minor "sweating" of the shock absorber in the upper part while maintaining its characteristics is not a malfunction. You can check the shock absorbers by rocking the car. No more than 1-2 free vibrations of the car are allowed. Replace the faulty shock absorber
Traces of joint grease are visible on the hinge boot and/or the wheel drive shaft
The protective cover of the hinge is damaged, its clamps are looseInspect the hinge, if there is any play, replace it. If there is no play and there is a little dirt in the grease, without disassembling the hinge, remove as much grease as possible from it and put in new grease. Replace the damaged cover, clamps
Knocking, clicking when turning the car
Outer joint wear of the wheel driveReplace the hinge
Wheel axial play (severe wear of the wheel hub bearing or loosening of the hub bearing nut)Tighten the wheel bearing nut, replace the bearing if necessary
Wear of the upper shock absorber strut support bearing, rubber support elementReplace the support
The wheel mounting bolts have come looseTighten the bolts; if the wheel rim is deformed, replace the rim
Suspension spring failureReplace both suspension springs - left and right
The anti-roll bar mounts to the body, the silent blocks of the suspension arms, and the strut support have become looseTighten the threaded connections
The steering wheel, steering column bracket, steering gear, rack stop plug, and steering rod ball joints have become looseTighten the threaded connections, adjust the clearance in the steering mechanism



Cause of malfunctionMethods of elimination
Vibration when driving a car
Increased wheel imbalanceBalance the wheels
Uneven wear or tread separation, deformation of the tire, rimReplace the wheel
The shock absorber is faultyReplace both shock absorbers on the axle
Severe wear of the wheel drive jointsReplace worn out hinges
Deformation of the drive shaft of the wheelsReplace the shaft or drive assembly
Wheel axial play (severe wear of the wheel hub bearing or loosening of the hub bearing nut)Tighten the wheel bearing nut, replace the bearing if necessary
The mounting of the levers, suspension, anti-roll bar, and steering rods has become looseTighten the threaded connections
Vehicle deviation from straight-line motion (on a flat road)
Uneven air pressure in tiresSet the pressure to normal
Violation of the longitudinal tilt angles of the steering axis and/or camber of the front wheelsCheck and repair front suspension and body parts
Significant difference in tire wearReplace a worn tire
Uneven front suspension spring sagReplace both springs
Suspension and/or car body parts are deformedStraighten or replace deformed body parts and panels
Rear axle offset due to wear of rear suspension beam silent blocksReplace the silent blocks
Wheel braking due to wheel cylinder piston jammingReplace the cylinder
Front wheel drag due to loosening of the bolts securing the brake shoe guide to the steering knuckle (caliper is displaced)Tighten the bolts
Rear wheel drag due to weakening or breakage of the rear brake pad tension springReplace the spring
Increased imbalance of the front wheelsBalance the wheels
Rapid wear of tire tread
High speed, starts with wheel slippage, skidding braking, cornering with skidding or understeerObserve normal speed limits
Tire pressure is different from the normSet the pressure to normal
The front wheel alignment angles are incorrectCheck and repair front suspension and body parts
Exposure of the tread to materials that are aggressive towards rubber - bitumen, oil, gasoline, solvents, acids, etc.Replace the tire
Uneven tire tread wear
Increased wheel imbalanceBalance the wheels
Deformation of tire, rimReplace the wheel
Different tire pressuresSet the pressure to normal
The front wheel alignment angles are incorrectCheck and repair front suspension and body parts
High speed movement in turns, passing them with skidding or demolition of wheelsObserve normal speed limits
Wheel axial play (severe wear of the wheel hub bearing or loosening of the hub bearing nut)Tighten the wheel bearing nut, replace the bearing if necessary
Wear of joints, deformation of suspension or body partsReplace hinges, deformed suspension parts, side members, body panels
Steering play (see also "Excessive steering wheel play")Replace worn joints, tighten threaded connections, adjust the clearance between the pinion and rack in the steering mechanism
The shock absorber is faultyReplace both shock absorbers
Increased steering wheel free play
The tightening of the nuts securing the ball joints of the outer rod ends has become looseTighten the nuts
Increased clearance in ball joints, wear of rubber-metal joints of rodsReplace the tie rod ends
Large gap between rack stop and nutAdjust the clearance in the steering gear
The steering wheel is hard to turn
The power steering is faultyReplace the power steering pump or steering gear
The upper support bearing of the front suspension strut is damagedReplace the support
The support bushing or the rack stop is damagedReplace damaged parts, add grease
Low tire pressure in front wheelsSet the pressure to normal
The steering rod joints are damagedReplace the tie rod ends
The steering gear pinion shaft bearings are damagedReplace the bearings
Squeaking, squealing when braking
Maximum wear of brake liningsReplace the brake pads (all at once on one axis)
Inclusion of foreign particles (sand) in the lining materialUsually does not require intervention (you can clean the linings with a wire brush)
Low quality of the overlay materialReplace the pads (all at once on one axis)
Severe corrosion of the brake disc (due to poor quality of the disc material and/or lining)Replace brake discs
The brake shoe lining has separated from the baseReplace the pads (all at once on one axis)
The rear brake shoe tension spring is weak or brokenReplace the spring
Braking with wheel lockDo not over-brake, use tires appropriate to the driving conditions
Vibration when braking
Brake disc deformationReplace both drives
Increased axial play of the wheel (severe wear of the wheel hub bearing or loosening of the hub bearing nut)Tighten the wheel bearing nut, replace the bearing if necessary
Brake drum ovalityReplace drum
The piston in the rear wheel cylinder is jammedReplace the cylinder
The brake shoe lining has separated from the baseReplace the pads (all at once on one axis)
The rear brake shoe tension spring is weak or brokenReplace the spring
Car drifting or skidding when braking
Wheel cylinder piston jammingReplace the cylinder
Blockage of brake lines: tubes or hosesReplace damaged tubes and hoses
Peeling of the lining from the base of the brake shoeReplace the pads (better to have everything on one axis at the same time)
Oiling of brake discs, drums, liningsClean oily discs and drums, replace pads. Eliminate the cause of oiling
Ice or salt crust formed on the surface of the pads (in winter). The pads got wetAt the start of the movement, at low speed, check the brakes. In the rain and after driving through deep puddles, dry the brakes by lightly pressing the brake pedal
Different tire pressure on left and right wheelsSet the pressure to normal
Significant difference in tire wearReplace a worn tire
The pressure regulator is faultyReplace the regulator
One of the circuits of the service brake system is not working (braking efficiency is significantly reduced)Fix the brake fluid leak, bleed the system
Brake disc deformationReplace both drives
Wheel axial play (severe wear of front wheel bearings or loosening of hub bearing nut)Tighten the wheel bearing nut, replace the bearing if necessary
Brake drum ovalityReplace drum
The shock absorber of the rack is faultyReplace both shock absorbers
Uneven front suspension spring sagReplace both springs
Wheel alignment angles are incorrectCheck and repair front suspension and body parts
Increased brake pedal travel (pedal is "soft" or "falls through")
Air in the brake system, brake fluid leakage through leaks in hydraulic drive connections, damage to the cuffs in the master brake cylinder, sealing rings in the pressure regulator, damage to brake pipes and hosesInspect all lines, their threaded connections and cylinders, eliminate leaks. Restore the normal fluid level in the brake reservoir and bleed the system. If damage to the brake hoses is detected (cracks, bulges or traces of brake fluid) replace the hoses. If you suspect defects in the master brake cylinder, replace it with a working one
The rubber seals of the cylinders swelled due to oil, gasoline, etc. getting into the brake fluid.Replace cylinders, hoses, completely drain brake fluid, flush the system with fresh fluid and bleed
Overheating of brake mechanismsAllow the brakes to cool. Use only DOT-4 brake fluids in the system. Replace the brake fluid on time
Increased clearance between the pads and the drum (the automatic gap adjustment device does not work)Replace the automatic clearance adjustment mechanism components
One of the circuits of the service brake system is not workingFix the brake fluid leak, bleed the system
Increased (more than 0.1 mm) brake disc runoutReplace both drives


Cause of malfunctionMethods of elimination
The brake pedal travel is within normal limits (the pedal is "hard"), but the car brakes poorly
Wheel cylinder piston jammingReplace the cylinder
Blockage of brake lines: tubes (because of dents) or hoses (due to swelling or delamination of the rubber)Replace damaged tubes and hoses
Oiling of brake discs, drums, liningsClean oily discs and drums, replace pads. Eliminate the cause of oiling
Complete wear of brake linings (brakes grinding)Replace the brake pads (all at once on one axis)
Ice or salt crust formed on the surface of the pads (in winter). The pads got wetAt the start of the movement, at low speed, check the brakes. In the rain and after driving through deep puddles, dry the brakes by lightly pressing the brake pedal
Low quality of the pad materialReplace the pads (all at once on one axis)
Severe corrosion of the brake disc (due to poor quality of the disc material and/or lining)Replace the disks
The brake shoe lining has separated from the baseReplace the pads (all at once on one axis)
The pressure regulator is faultyReplace both regulators
The vacuum booster is faulty or the hose connecting the booster to the intake manifold is leakyCheck the integrity of the hose, its fit on the fittings, the tightening of the clamps. Check the operation of the amplifier
Incomplete release of braking of all wheels
There is no free travel of the brake pedalAdjust the pedal free play
The rubber seals of the cylinders swelled due to oil, gasoline, etc. getting into the brake fluid.Replace cylinders, hoses, completely drain brake fluid, flush the system with fresh fluid and bleed
The master cylinder piston is stuck (due to corrosion, breakage of return springs)Replace the master cylinder, bleed the system
Braking of one of the wheels with the brake pedal released
Wheel cylinder piston jammingReplace the cylinder
The rubber seals of the cylinders swelled due to oil, gasoline, etc. getting into the brake fluid.Replace cylinders, hoses, completely drain brake fluid, flush the system with fresh fluid and bleed
Blockage of brake lines: tubes (because of dents) or hoses (due to swelling or delamination of the rubber)Replace damaged tubes and hoses
Seizure of brake pads due to severe contamination of the caliper support surfacesRemove the pads, clean the bearing surfaces of the pads and the caliper
Rear brake shoe lining delaminationReplace the pads (all at once on one axis)
The rear brake shoe tension spring is weak or brokenReplace the spring
The brake shoe guide to the steering knuckle has become looseTighten the bolts
Insufficient efficiency of the parking brake system
Incorrect drive adjustmentAdjust the drive
Drive cables are jammed in the sheathsLubricate the cables with engine oil; if the sheath is damaged or the cable wires are frayed, and if there is severe corrosion, replace the cable
Brake drums and linings are oilyClean oily discs and drums, replace pads. Eliminate the cause of oiling
Ice or salt crust formed on the surface of the pads (in winter). The pads got wetCheck the brakes at low speed when starting to move. In the rain and after driving through deep puddles, dry the brakes by lightly pressing the brake pedal
Excessive wear of brake pads and drums on the rear wheelsReplace the pads and drums
When the parking brake lever is released, the wheels are not released
Incorrect drive adjustmentAdjust the drive
The parking brake is overtightened, the cables are jammed in the sheathsAdjust the tension of the cables, lubricate them with engine oil, if the sheath is damaged or the cable wires are frayed, and if there is severe corrosion, replace the cable
After the car had been parked for a long time, the brake pads stuck (or frozen) to the drumWhen pulling the lever or cables, try to carefully (to avoid damaging the brake pads) turn the wheel. When parking the car, if possible, do not apply the brakes, but engage the gear

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Lanos T150 (2002-2009) 
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