Removal and installation of the front suspension steering knuckle (Chevrolet Aveo T200)

Removal

1. Remove the front wheels.

2. Remove the drive shaft mounting nut in the hub.



3. Disconnect the tie rod end from the steering knuckle.

4. Disconnect the ball joint from the steering knuckle.



5. Remove the front disc brake caliper.

6. Remove the brake disc.



7. On vehicles equipped with ABS, remove the ABS speed sensor.



8. Remove the brake disc shield.

9. Remove the bolts securing the shock absorber strut to the steering knuckle.

10. Remove the steering knuckle.

Installation

1. Connect the steering knuckle to the shock absorber strut using two bolts and tighten them to a torque of 100 Nm.

2. Install the shield and tighten the mounting screws to a torque of 4 Nm.

3. Install the ABS wheel speed sensor.



4. Install the brake disc and caliper.

5. Install the drive shaft into the hub, tighten the nut to 300 Nm and secure it by pressing the edge of the nut into the groove.



6. Install the ball joint.

7. Connect the tie rod end to the steering knuckle.