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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Removal and installation the rear suspension beam

Removal and installation the rear suspension beam (Chevrolet Aveo T300)

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You will need: wrenches "10", "14", "21", a special wrench "13" for unscrewing the nuts of the brake pipes, pliers, a wrench for wheel nuts.

USEFUL TIP: When removing the rear suspension beam, you must have assistants who will hold and lower the rear suspension beam.


1. Rear suspension beam (figure 7.6) it is more convenient to remove it on a lift. If it is not possible to install the car on a lift, lift the rear of the car by installing a jack under the beam. Then install supports under the jack mounting sockets on the car body.

1. Rear suspension beam (figure 7.6) it is more convenient to remove it on a lift. If it is not…


2. Remove the rear wheels.

2. Remove the rear wheels.


3. Remove the wheel speed sensor wire from the holder on the body.

3. Remove the wheel speed sensor wire from the holder on the body.


4. Unscrew the nut securing the brake pipe of the working cylinder...



4. Unscrew the nut securing the brake pipe of the working cylinder...


5. ...and disconnect the left brake hose from the bracket. Plug the hole in the hose tip to prevent brake fluid from leaking.

6. Similarly, disconnect and plug the right brake hose.

6. Similarly, disconnect and plug the right brake hose.


7. In the rear wheel arch, unscrew the two nuts of the protective cover...

7. In the rear wheel arch, unscrew the two nuts of the protective cover...


8. ...and remove the wheel speed sensor harness electrical connector cover.



8. ...and remove the wheel speed sensor harness electrical connector cover.


9. Squeeze the retainer and disconnect the sensor connector.

9. Squeeze the retainer and disconnect the sensor connector.


10. Disconnect the sensor connector from the holder on the body.

11. Similarly, disconnect the sensor block on the other side.

11. Similarly, disconnect the sensor block on the other side.


12. Remove the bolt securing the parking brake cable housing holder to the rear suspension arm bracket.

12. Remove the bolt securing the parking brake cable housing holder to the rear suspension arm…


13. Slide the cable end into the coupling sleeve...



13. Slide the cable end into the coupling sleeve...


14. ...and disconnect the cable.

15. Similarly, disconnect the second cable and move it to the side.

15. Similarly, disconnect the second cable and move it to the side.


16. Place a support under the appropriate rear axle arm and lower the vehicle, lightly loading the suspension. This operation is not required when working on an inspection pit.

16. Place a support under the appropriate rear axle arm and lower the vehicle, lightly loading the…


17. Remove the lower shock absorber mounting bolt...



17. Remove the lower shock absorber mounting bolt...


18. ...and remove it from the shock absorber eye.

18. ...and remove it from the shock absorber eye.


19. Gently lower the lever, remove the rear suspension spring, as well as its upper and lower pads (see "Replacing the rear suspension spring").

20. Similarly, disconnect the shock absorber and remove the spring from the other side.

20. Similarly, disconnect the shock absorber and remove the spring from the other side.


21. Remove two bolts on each side securing the rear suspension arm hinges to the body...



21. Remove two bolts on each side securing the rear suspension arm hinges to the body...


22. ...and remove the beam assembly with the rear wheel brake mechanisms.

23. If necessary, remove the hubs from the beam (see "Replacing the rear wheel hub") and rear wheel brakes (see "Rear wheel brakes").

24. Install the rear suspension beam in the reverse order of removal. Finally tighten the lower shock absorber eye bolts with the vehicle on the ground.

25. After installing the beam, bleed the brake system (see "Bleeding the hydraulic brake system") and adjust the parking brake if necessary (see "Adjusting the parking brake drive").

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Rear suspension
Next articles

Replacing the rear wheel hub
Replacing the rear suspension spring
Replacing the rear shock absorber
Checking the technical condition of the rear suspension parts on the car
Possible malfunctions of the rear suspension, their causes and methods of elimination


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Aveo T300 (2012-2018) 
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Aveo T250 (2006-2011) 
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Aveo T200 (2003-2008) 
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