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Cruze 1 (2008-2016)
  • Home
  • Cruze
  • J300 (2008-2016)
  • Power unit
  • Cooling system
  • Replacing the cooling system radiator

Replacing the cooling system radiator (Chevrolet Cruze J300)

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You will need: pliers, a flat-blade screwdriver, 10 mm and 7 mm wrenches.

1. Drain the cooling system (see "Replacing the coolant").

2, Remove the radiator electric fan (see "Removal and installation of the electric fan of the radiator of the engine cooling system").

2, Remove the radiator electric fan (see «Removal and installation of the electric fan of the…


3. Loosen the clamp securing the radiator outlet hose by squeezing its bent ears with pliers, slide the clamp along the hose and remove the hose from the radiator pipe.

3. Loosen the clamp securing the radiator outlet hose by squeezing its bent ears with pliers, slide…


4. Disconnect the radiator supply hose in the same way.

4. Disconnect the radiator supply hose in the same way.


5. Remove the front bumper (see "Removal and installation bumpers").



5. Remove the front bumper (see «Removal and installation bumpers»).


6. Pry up the edges of the air intake holder...

6. Pry up the edges of the air intake holder...


7. ...and remove the holder, overcoming the resistance of the clamps.

7. ...and remove the holder, overcoming the resistance of the clamps.


8. Remove the bolt securing the air intake to the upper cross member of the radiator frame.

8. Remove the bolt securing the air intake to the upper cross member of the radiator frame.


9. Remove the air intake.



9. Remove the air intake.


10. Remove the bolt securing the right bracket of the upper radiator support to the upper cross member of the radiator frame.

10. Remove the bolt securing the right bracket of the upper radiator support to the upper cross…


11. Remove the top bracket.

11. Remove the top bracket.


12. Remove the bolt securing the right bracket...

12. Remove the bolt securing the right bracket...


13. ...and remove the upper support bracket.



13. ...and remove the upper support bracket.


14. Remove the four bolts securing the front bumper bracket to the upper cross member of the radiator frame.

14. Remove the four bolts securing the front bumper bracket to the upper cross member of the…


15. Using a screwdriver, lift up the clips of the three pins securing the front bumper bracket to the upper cross member of the radiator frame...

15. Using a screwdriver, lift up the clips of the three pins securing the front bumper bracket to…


16. ...and remove the pistons.

16. ...and remove the pistons.


17. Remove the bracket.



17. Remove the bracket.


18. Having pressed the clamps...

18. Having pressed the clamps...


19. ... remove the condenser brackets on the left and right (air conditioner radiator) from the holders on the radiator tanks of the cooling system.

19. ... remove the condenser brackets on the left and right (air conditioner radiator) from the…


20. After lifting the radiator, remove the pins of the lower radiator supports from the rubber cushions and remove the radiator.



20. After lifting the radiator, remove the pins of the lower radiator supports from the rubber…


21. Remove the cushion from the upper support pin.

21. Remove the cushion from the upper support pin.


22. Remove the cushion from the lower support pin or remove it from the hole in the lower radiator frame bracket. Replace heavily compressed or hardened cushions.

22. Remove the cushion from the lower support pin or remove it from the hole in the lower radiator…


23. Rinse the radiator from the outside with a stream of water and dry it. If cracks are found on the plastic radiator tanks, replace the radiator.

24. Check the radiator for leaks by plugging the radiator pipes, supplying air to it under a pressure of 0.1 MPa (1 kgf/cm²) and lowering it into a container with water for at least 30 s. Leaks in the radiator are determined by the air bubbles that come out. If the radiator does not fit into the container entirely, check it sequentially from all sides.

25. Install the radiator in the reverse order of removal.

To prevent future coolant leaks, lubricate the radiator pipes with a thin layer of silicone sealant before installing the hoses.


26. Fill the coolant and remove air locks from the cooling system.

The material was created based on information from the website «ChevyMan.ru»

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Cruze 1: Cooling system
Next articles

Removal and installation the electric fan of the radiator of the cooling system
Replacing the coolant
Checking the cooling system hoses and connections
Possible malfunctions of the cooling system, their causes and methods of elimination
Features of the design of the engine cooling system
Replacing the water pump
Removal and installation the thermostat
Removal and installation the expansion tank


See similar articles on the topic of Chevrolet cars:
Replacing the cooling system radiator Chevrolet Aveo T300 (2012-2018)
Technical characteristics of the cooling system Chevrolet Captiva 1 (2006-2018)
Engine Cooling System Fan Wiring Diagram Chevrolet Lacetti 1 (2002-2009)
Cooling system Chevrolet Lanos T150 (2002-2009)
Engine cooling system Chevrolet Niva 1 (2002-2016)
Cooling system of a gasoline engine Chevrolet Tahoe 1 (1992-2000)
Cooling system check (every 3000 miles or 3 months) Chevrolet Lumina 1 (1989-1994)
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Cruze 1 (2008-2016) 
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