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Cruze 1 (2008-2016)
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  • Replacing the main and additional mufflers

Replacing the main and additional mufflers (Chevrolet Cruze J300)

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The main and additional mufflers are made as a single element.

You will need: a 14 mm wrench, a flat-blade screwdriver.

1. Remove the fuel tank from the vehicle (see "Replacing the fuel tank and its filler neck").

1. Remove the fuel tank from the vehicle (see «Replacing the fuel tank and its filler neck»).


2. Unscrew the two nuts securing the flange of the additional muffler to the exhaust pipe. Disconnect the flanges of the exhaust pipe and the additional muffler (see Fig. "Replacing the inlet pipe").

Helpful Hint: Replace the sealing gasket between the flanges of the additional and main mufflers with a new one each time the joint is disassembled, as a tightly compressed gasket will not provide a reliable seal.


Helpful Hint: Replace the sealing gasket between the flanges of the additional and main mufflers…


3. Use a screwdriver to slide the front part of the main muffler mounting cushion off the bracket on the body...



3. Use a screwdriver to slide the front part of the main muffler mounting cushion off the bracket…


4. ...then from the muffler bracket.

4. ...then from the muffler bracket.


5. ...and remove the pillow.

Note: Replace a badly worn cushion with a new one.


6. Similarly, replace the second mounting cushion of the rear part of the main muffler to the body.

6. Similarly, replace the second mounting cushion of the rear part of the main muffler to the body.


7. Unscrew the nut securing the cushion to the body...

7. Unscrew the nut securing the cushion to the body...


8. ...and use a screwdriver to remove the rear part of the main muffler suspension cushion from the bracket.



8. ...and use a screwdriver to remove the rear part of the main muffler suspension cushion from the…


9. Remove the main and additional mufflers from the vehicle.

10. Install the muffler in the reverse order of removal.

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Cruze 1: Exhaust system
Next articles

Replacing the inlet pipe
Removal and installation the catalytic converter
Replacing the exhaust manifold
Replacing the exhaust system suspension cushions
Design features of the exhaust system
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