Contents: The crankshaft does not turn with… ↧ Loud noise when starting the starter ↧ The crankshaft is turned by the… ↧ Engine runs rough or stalls at idle ↧ The engine does not develop full… ↧ Popping noises in the intake manifold ↧ Shots in the silencer ↧ Increased fuel consumption ↧ Increased oil consumption (more than… ↧ Detonation ↧ Insufficient oil pressure (low oil… ↧ The engine gets very hot (the… ↧ The engine cooling fan is constantly… ↧ The engine takes a long time to warm… ↧ Coolant level in the expansion tank… ↧ Extraneous noises and knocks in the… ↧ Strong engine vibration ↧ Increased content of harmful… ↧ Engine management system malfunction… ↧
The crankshaft does not turn with the starter
| List of possible faults | Diagnostics | Methods of elimination |
| The battery is discharged | The voltage at the battery terminals with the consumers switched off is below 12 V. When the starter is turned on, a crackling sound may be heard from under the hood | Charge the battery; if it does not charge, replace it. The engine can be started by "lighting" it from another car's battery |
| Decrease in battery capacity | The voltage at the battery terminals with the consumers switched off is more than 12 V, but when the starter is switched on it drops below 6-8 V. At the same time, a crackling sound may be heard from under the hood | Charge the battery with a small current (no more than 1 A); if the capacity is still insufficient, replace the battery. The engine can be started by "lighting" it from another car's battery |
| Oxidation of battery terminals and wire terminals, loose fit | When the starter is turned on, the voltage in the on-board network drops much more than at the terminals of the battery. At the same time, a crackling sound may be heard from under the hood | Tighten the terminals, clean the contact surfaces, lubricate them with technical petroleum jelly |
| Engine or attachments seized | Check if the engine crankshaft, power steering pump pulleys, alternator and air conditioning compressor are rotating | Repair engine, generator, replace power steering pump, air conditioning compressor |
| The starter drive gear or flywheel ring gear teeth are damaged | Inspection after removing the starter | Repair or replace starter, replace flywheel |
| The starter circuit is faulty: fuse EF3 is faulty, the wires are damaged, the ignition switch contacts do not close | When turning the ignition key to the "START" position, the starter solenoid does not operate (no click under the hood). Check if +12 V is supplied to the control contact of the traction relay | Replace faulty: fuse EF3, wires, ignition switch contact group |
| The starter traction relay is faulty: short circuit or break in the pull-in winding, jamming of the relay armature (anchor misalignment, surface contamination, corrosion, etc.) | When turning the key to the "START" position, the traction relay does not operate (no click under the hood), but +12 V is supplied to the control contact of the traction relay. Remove the relay, check its operation | Replace the faulty traction relay |
| Oxidized contacts of the traction relay or wires, poor contact "mass" | When the starter is turned on, a click is heard under the hood, but the starter anchor does not rotate. Check the resistance of the "battery - starter" circuit with an ohmmeter, including the "ground" wire. If the circuits are in good condition, remove the starter and check the operation of the traction relay by supplying power to it directly from the battery | Tighten the wire tips, crimp the terminals. Replace the faulty traction relay |
| Open or short circuit in the holding winding of the starter traction relay | When the starter is turned on, a cracking sound is heard from under the hood. The voltage on the battery is within normal limits. An open or short circuit in the holding winding of the starter traction relay is checked with an ohmmeter or by excessive heating of the relay | Replace the starter solenoid relay |
| Starter collector burnout, brushes sticking or heavily worn | The starter anchor does not rotate or rotates slowly. First, make sure that the traction relay is working properly, for which you can supply power to the starter contact bolt directly from the battery, bypassing the relay | Replace worn out components or starter |
| Open or short circuit in the starter armature winding | The starter anchor does not rotate or rotates slowly. First, make sure that the traction relay is working properly, for which you can supply power to the starter contact bolt, bypassing the relay. The serviceability of the winding is checked with an ohmmeter or by darkening of the insulation | Replace the anchor or starter |
| Freewheel clutch slipping | When the starter is turned on, the anchor rotates, the flywheel is stationary | Replace the clutch or starter |
Loud noise when starting the starter
| List of possible faults | Diagnostics | Methods of elimination |
| The starter is mounted on the cylinder block at an angle, its fastening is loose, or the cover on the drive side is broken | Inspection | Tighten the bolts securing the starter to the cylinder block; if the cover is broken, replace the starter |
| Excessive wear of starter bearings or journals of drive shaft and anchor. Wear and damage to planetary gear teeth | Inspection after disassembling the starter | Replace the planetary gear or starter |
| The ring gear rotates on the flywheel | When the starter is turned on, the toothed ring rotates, the flywheel and crankshaft are stationary. A squealing, howling sound is heard from the clutch housing | Replace flywheel |
| The teeth of the starter drive gear or (more often) the flywheel ring gear are worn out | Inspection after removing the starter | Replace the drive gear, starter or flywheel |
| The gear does not disengage from the flywheel: the drive lever is jammed, the freewheel clutch spring or the starter traction relay is weakened or broken, the clutch is jammed on the splines of the drive shaft or the traction relay armature, the ignition switch is faulty (ignition switch contacts do not open) | Check whether the voltage is removed from the control terminal of the starter relay when the ignition key is released, whether the key returns to the "ON" position. The opening of the ignition switch contacts can be checked with an ohmmeter. If the voltage on the starter traction relay disappears when the ignition is turned off, remove and disassemble the starter for inspection | Replace the starter solenoid or starter assembly, ignition switch contact group |
The crankshaft is turned by the starter, but the engine does not start
| List of possible faults | Diagnostics | Methods of elimination |
| There is no fuel in the tank | By fuel level indicator and fuel reserve indicator | Add fuel |
| The battery is discharged | The crankshaft is turned by the starter very slowly. The voltage at the battery terminals with the consumers switched off is below 12 V | Charge the battery; if it does not charge, replace it. The engine can be started by "lighting" it from another car's battery |
| Decrease in battery capacity | The crankshaft turns very slowly. The voltage at the battery terminals with the consumers switched off is more than 12 V, but when the starter is switched on it drops to 6-8 V | Charge the battery with a small current (no more than 1 A); if the capacity is still insufficient, replace it. The engine can be started by "lighting" it from another car's battery |
| Oxidation of the terminals of the wires on the battery terminals, their loose fit | The crankshaft is turned by the starter very slowly. When the starter is turned on, the voltage in the on-board network drops much more than at the terminals of the battery | Tighten the terminals, clean the contact surfaces, lubricate them with technical petroleum jelly |
| Unreliable connection of electrical circuits of engine control and power supply systems | Check the connection of the electrical connectors of the wire harnesses, the reliability of the contacts in the terminal blocks of the wires | Fix the faulty connections in the connectors |
| Increased resistance to rotation of the engine crankshaft: scoring on shafts, bearing shells, parts of the cylinder-piston group; deformation of shafts; the engine oil has frozen; generator, power steering pump, air conditioning compressor are jammed | The crankshaft is turned by the starter very slowly If the weather is cold and the engine worked steadily and without any extraneous noise the day before, the reason for the increased resistance to rotation is most likely solidified oil. In this case, try starting the engine using another battery. After starting, do not allow the engine to run at high speeds and watch the low oil pressure indicator: if it lights up, immediately stop the engine for 1-2 minutes so that the thickened oil has time to drain into the pan If you hear extraneous noises when starting or running the engine, check the free rotation of the pulleys of the power steering pump, generator and air conditioning compressor | If there is any extraneous noise in the area of the block or cylinder head, repair the engine Use engine oil according to climate conditions Replace the generator, power steering pump, air conditioning compressor |
| Malfunction in the ignition system | Check spark plugs for spark formation. If there is no spark, the cause may be faulty instruments and low voltage circuits (fuse F15, ECU, primary winding of ignition coil) or high voltage (secondary winding of ignition coil, high-voltage wires) | Check the ignition system circuits and devices. Replace the faulty fuse, device and wires. Ensure contact in the electrical circuits |
| The timing belt is broken or the belt teeth are cut off | Inspection after removing the front upper timing belt cover | Replace the timing belt. Check the compression in the cylinders |
| Defective spark plugs | Check spark plugs for spark formation | Replace the spark plugs |
| The valve timing is out of order | Check the alignment of the marks on the crankshaft and camshaft pulleys | Set the correct relative position of the shafts. Check the compression |
| The ECU, its circuits or the crankshaft position sensor (less often the coolant temperature sensors and air temperature sensor) are faulty | Check if +12 V is supplied to the ECU, the crankshaft position sensor circuit, and if the sensor itself is damaged. If the temperature sensor is faulty, the ECU may incorrectly calculate the fuel mixture composition | Replace faulty constant power supply fuse F5, ECU, sensors, wires |
| The absolute air pressure sensor or its circuits are faulty | Check the sensitivity of the absolute air pressure sensor | Replace the faulty absolute air pressure sensor |
| Fuse EF2 blown | Check the fuse | Eliminate the cause of the blown fuse. Replace the faulty fuse |
| The fuse of the power circuit of the fuel pump relay F17 has blown, the following are faulty: the pump power circuit, its relay or the pump itself | When the ignition is turned on, the pump does not sound. Check the fuse. Apply power directly from the battery to the pump terminals | Replace the blown fuse, clean the contacts, crimp the wire ends, replace the faulty relay, pump |
| The fuel filter is clogged, water that got into the fuel system has frozen, and the fuel lines are deformed | When turning the crankshaft with the starter, there is no smell of gasoline coming from the exhaust pipe | Replace the fuel filter. In winter, place the car in a warm garage, blow out the fuel lines |
| The fuel pump does not create the required pressure in the system | Check the pressure in the fuel rail, make sure the mesh filter of the fuel module is clean | Clean the fuel module mesh filter. Replace faulty fuel pump and pressure regulator |
| The injectors or their power supply circuits are faulty | Check the injector windings and electrical circuits with an ohmmeter (no breaks or short circuits) | Replace faulty injectors, ensure contact in electrical circuits |
| Suction of extraneous air into the intake tract | Inspect the joints, check the fit of the hoses, fittings, and the tightening of the clamps. During the start-up, turn off the brake booster and plug the intake manifold fitting | Replace torn gaskets, parts with deformed flanges, faulty vacuum booster |
Engine runs rough or stalls at idle
| List of possible faults | Diagnostics | Methods of elimination |
| Unreliable connection of electrical circuits of engine control and power supply systems | Check the connection of the electrical connectors of the wire harnesses, the reliability of the contacts in the terminal blocks of the wires | Fix the faulty connections in the connectors |
| The gap between the spark plug electrodes is not within the norm | The gap of 0.7-0.8 mm is checked with a round feeler gauge | Set the correct gap or replace the spark plugs |
| Lots of carbon deposits on spark plug electrodes; carbon particles getting into the gap between the electrodes | Inspection | Check and replace spark plugs if necessary |
| Spark plugs are faulty: current leakage through cracks in the insulator or carbon deposits on the thermal cone, poor contact in the central electrode | The absence of external damage and sparking between the electrodes on the removed spark plug does not allow us to conclude that it is in working order | Replace the spark plugs |
| Damage to insulation of high-voltage devices and circuits | Use an ohmmeter to check for a break or "breakdown" (short circuit to ground) in the ignition coil winding and high-voltage wires | Replace damaged ignition coil and high-tension wires |
| The valve timing is out of order | Check the alignment of the marks on the crankshaft and camshaft pulleys | Set the correct relative position of the shafts. Check the compression |
| Low compression in engine cylinders (less than 11 bar): wear or damage to valves, their guide bushings and seats, sticking or breakage of piston rings | Check the compression | Replace faulty parts |
| Throttle position sensor is faulty | Check the throttle position sensor | Replace the faulty sensor |
| The idle speed control valve or its circuits are faulty | Replace the regulator with a known good one | Replace the faulty regulator |
| Suction of extraneous air into the intake tract | Inspect the joints, check the fit of the hoses, fittings, and the tightening of the clamps. During the start-up, turn off the brake booster by plugging the intake manifold fitting | Replace torn gaskets, parts with deformed flanges, faulty vacuum booster |
| The fuel pressure regulator is faulty | Check the fuel system pressure with a pressure gauge (2.8-3.3 bar) | Replace the faulty regulator |
| The adsorber is faulty, the connections of the fuel vapor recovery system tubes are not tight | Check the adsorber for damage, the serviceability of the purge solenoid valve and the tightness of their connections | Replace faulty canister, purge valve and tubes. Eliminate leaky connections |
| The throttle valve or its drive is stuck. Under these conditions, the ECU does not regulate the engine's idle speed | Check the ease of movement of the damper | Adjust the drive, throttle position. Replace the throttle assembly |
| The injectors are faulty (open circuit, short circuit of windings, contaminated atomizers) | Check the operation of the injectors | Replace faulty injectors. Clean dirty injectors |
| Camshaft cam wear | Inspection after partial disassembly of the engine | Replace the camshaft |
| The hydraulic compensators in the valve drive are faulty | Check the compression | Replace faulty hydraulic lifters |
| The vehicle speed sensor is faulty | After the car stops, the engine runs unevenly, but soon the idle speed stabilizes | Replace the vehicle speed sensor |
The engine does not develop full power, the car does not have sufficient throttle response. Jerks and dips when driving the car
| List of possible faults | Diagnostics | Methods of elimination |
| The air filter element is clogged | Check the condition of the air filter element | Blow out or replace the air filter element |
| Increased resistance to gas movement in the exhaust system | Inspect the exhaust system for dented or damaged pipes, check the condition of the catalytic converter | Replace damaged exhaust system components |
| Suction of extraneous air into the intake tract | Inspect the joints, check the fit of the hoses, fittings, and the tightening of the clamps. Disconnect the brake booster for a short time by plugging the intake manifold fitting. (Caution! The force on the brake pedal will increase significantly!) | Replace gaskets, parts with deformed flanges, faulty vacuum booster |
| Incomplete throttle opening | Determined visually with the engine stopped | Adjust the throttle actuator |
| The valve timing is out of order | Check the alignment of the marks on the crankshaft and camshaft pulleys | Set the correct relative position of the shafts. Check the compression |
| Low compression in engine cylinders (less than 11 bar): wear or damage to valves, their guide bushings and seats, sticking or breakage of piston rings | Check the compression | Replace faulty parts |
| The gaps between the spark plug electrodes do not comply with the norm | Check the gaps | By bending the side electrode, set the required gap or replace the spark plugs |
| Heavy carbon deposits on spark plug electrodes; carbon particles getting into the gap between the electrodes | Inspection | Check and replace spark plugs if necessary |
| Damage to insulation of high-voltage devices and circuits | Use an ohmmeter to check for a break or "breakdown" (short circuit to ground) in the ignition coil winding and high-voltage wires | Replace damaged ignition coil and high-tension wires |
| There is not enough fuel in the tank | By the level indicator and fuel reserve indicator | Add fuel |
| The fuel filter is clogged, water that got into the fuel system has frozen, and the fuel lines are deformed | Check the fuel system pressure (2.83.3 bar) | Replace the fuel filter. In winter, place the car in a warm garage, blow out the fuel lines. Replace defective hoses and tubes |
| The fuel pump does not create the required pressure in the system | Check the fuel rail pressure (2.83.3 bar), make sure the fuel module mesh filter is clean | Clean the fuel module mesh filter. Replace faulty fuel pump and pressure regulator |
| Poor contact in the fuel pump power supply circuit (including the ground wire) or its relay is faulty | Checked with an ohmmeter | Clean the contacts, crimp the wire tips, replace the faulty relay, wires |
| The injectors or their circuits are faulty | The CHECK indicator is on. Check the injector windings and their circuits with an ohmmeter (no breaks or short circuits) | Replace faulty injectors, ensure contact in electrical circuits |
| Generator faulty | Check the generator output voltage | Replace voltage regulator, repair or replace alternator |
| The exhaust gas recirculation valve is faulty | Check the operation of the valve | Replace the recirculation valve |
| The absolute air pressure sensor or its circuits are faulty | Check the sensitivity of the absolute air pressure sensor | Restore contact in electrical circuits, replace faulty sensor |
| One or both oxygen concentration sensors or their circuits are faulty | The CHECK indicator is on. You can evaluate the performance of the oxygen concentration sensors and the reliability of their electrical circuit connections using diagnostic equipment | Restore damaged electrical circuits. Replace faulty sensor |
| The ECU or its circuits are faulty | The CHECK indicator may be on. To check the ECU, replace it with a known good one | Replace the faulty ECU |
| The hydraulic compensators in the valve drive are faulty | Check the compression | Replace faulty hydraulic lifters |
| Severe wear of camshaft lobes | Inspection after partial disassembly of the engine | Replace a worn camshaft |
| Settling or breakage of valve springs | Inspection during engine disassembly | Repair the engine |
| The throttle position sensor or its circuits are faulty | The CHECK indicator is on. Check the throttle position sensor | Restore contact in electrical circuits, replace faulty sensor |
| Coolant temperature sensor or air temperature sensor or their circuits are faulty | Check the resistance of the sensor at different temperatures with a tester | Restore contact in electrical circuits, replace faulty sensor |
Popping noises in the intake manifold
| List of possible faults | Diagnostics | Methods of elimination |
| The hydraulic compensators in the valve drive are faulty | Check the compression | Replace faulty hydraulic lifters |
| Inlet valves stick in the guide bushings: resinous deposits on the surface of the valve stem or bushing, sediment or breakage of valve springs | Inspection during engine disassembly | Repair the engine |
| The valve timing is out of order | Check the alignment of the marks on the crankshaft and camshaft pulleys | Establish the correct relative position of the crankshaft and camshaft. Check the compression |
Shots in the silencer
| List of possible faults | Diagnostics | Methods of elimination |
| The hydraulic compensators in the valve drive are faulty | Check the compression | Replace faulty hydraulic lifters |
| Exhaust valves stick in the bushings: increased wear of the valve stem or bushing, sediment or breakage of valve springs | Inspection during engine disassembly | Repair the engine |
| The valve timing is out of order | Check the alignment of the marks on the crankshaft and camshaft pulleys | Set the correct relative position of the shafts. Check the compression |
| Spark plugs are faulty: current leakage through cracks in the insulator or carbon deposits on the thermal cone, poor contact of the central electrode | The spark plugs are tested on a special stand. The absence of external damage and sparking between the electrodes on the removed spark plug do not allow us to draw a conclusion about its functionality | Replace the spark plugs |
| Damage to the insulation of high-voltage devices and circuits - interruptions in spark formation | Use an ohmmeter to check for a break or "breakdown" (short circuit to ground) in the ignition coil winding and high-voltage wires | Replace faulty ignition coil and high-tension wires |
| The air filter element is clogged | Check the condition of the air filter element | Blow out or replace the air filter element |
Increased fuel consumption
| List of possible faults | Diagnostics | Methods of elimination |
| Leakage in the power supply system | Smell of gasoline, fuel leaks | Tighten the fuel line connections. Check the fit of the fittings; if the fit becomes loose, replace the corresponding components |
| Spark plugs are faulty: current leakage through cracks in the insulator or carbon deposits on the thermal cone, poor contact of the central electrode | The spark plugs are tested on a special stand. The absence of external damage and sparking between the electrodes on the removed spark plug do not allow us to draw a conclusion about its functionality | Replace the spark plugs |
| Throttle actuator malfunction | Check the gas pedal travel, the clearance in the drive (free pedal travel), make sure that the cable and pedal are not jammed | Replace faulty parts, lubricate the cable with engine oil |
| The idle speed control valve or its circuits are faulty | Replace the regulator with a known good one | Replace the faulty regulator |
| The throttle valve does not close completely | When held up to the light, a gap is visible between the throttle valve and the walls of the throttle body | Replace the throttle assembly |
| Increased pressure in the fuel line due to a faulty pressure regulator | Check the fuel system pressure with a pressure gauge (2.8-3.3 bar) | Replace a faulty fuel pressure regulator |
| Leaky injectors | Check the injectors | Replace faulty injectors |
| Coolant temperature or air temperature sensors or their circuits are faulty | The CHECK indicator is on. Check the sensor resistance with an ohmmeter at different temperatures | Restore contact in electrical circuits, replace faulty sensor |
| One or both oxygen concentration sensors are faulty | The CHECK indicator is on. You can evaluate the performance of the oxygen concentration sensors and the reliability of their electrical circuit connections using diagnostic equipment | Restore damaged electrical circuits, replace faulty sensor |
| The ECU or its circuits are faulty | To check, replace the ECU with a known good one | Replace the faulty ECU, restore damaged electrical circuits |
| Low compression in engine cylinders (less than 11 bar): faulty hydraulic compensators in the valve drive, wear or damage to the valves, their guide bushings and seats, stuck or broken piston rings | Check the compression | Replace faulty parts |
| Faulty: throttle position sensor, absolute air pressure sensor or their circuits | The CHECK indicator is on. Check the sensors and their circuits | Restore contact in electrical circuits, replace faulty sensor(s) |
| Increased resistance to gas movement in the exhaust system | Inspect the exhaust system for dented or damaged pipes, and check the condition of the catalytic converter | Replace damaged exhaust system components |
Increased oil consumption (more than 500 g per 1000 km)
| List of possible faults | Diagnostics | Methods of elimination |
| Oil leak through: crankshaft and camshaft seals; oil pan gaskets, cylinder head gaskets, oil pump housing gaskets; low oil pressure sensor; oil filter sealing ring | Wash the engine, then after a short run inspect the possible leak areas | Tighten the fastening elements of the cylinder head, oil pump, oil pan, replace worn seals and gaskets, low oil pressure sensor |
| Wear, loss of elasticity of oil-deflecting caps (valve seals). Wear of valve stems, guide bushings | Inspection of parts | Replace worn parts |
| Wear, breakage or coking (loss of mobility) piston rings. Wear of pistons, cylinders | Inspection and measurement of parts after engine disassembly | Replace worn pistons and rings. Rebore and hone cylinders |
| Use of oil of inappropriate viscosity | — | Change the oil |
| The crankcase ventilation system is clogged | Inspection | Clean the ventilation system |
Detonation
(high-pitched metallic knocks that usually occur when the engine is running under load, especially at low speeds, such as acceleration under tension, etc., and disappear when the load is reduced)
| List of possible faults | Diagnostics | Methods of elimination |
| Unacceptably low octane number of gasoline | — | Fill your vehicle with fuel recommended by the manufacturer |
| Engine overheating | According to the coolant temperature gauge | Eliminate the cause of overheating (see below "Engine overheats") |
| Lots of carbon deposits in the combustion chamber, on the piston bottoms, and valve plates | Inspection after removing the cylinder head | Eliminate the cause of carbon deposits (see "Increased fuel consumption", "Increased oil consumption"). Use oils of the recommended viscosity and, if possible, with low ash content |
| Spark plugs with the wrong heat rating are used | — | Use spark plugs recommended by the manufacturer |
Insufficient oil pressure (low oil pressure indicator is on)
| List of possible faults | Diagnostics | Methods of elimination |
| Low oil in engine | According to the oil level indicator | Add oil |
| Use of oil of inappropriate viscosity | — | Change the oil |
| Clogged oil receiver mesh | Inspection | Clean the mesh |
| The oil filter is faulty | Replace the filter with a known good one | Replace the faulty oil filter |
| Misalignment, clogging of the oil pump pressure relief valve or weakening of the valve spring | Inspection | Clean the valve. Replace the faulty valve or pump |
| Wear of oil pump gears | Determined by measuring the parts after disassembling the oil pump | Replace the oil pump |
| Excessive clearance between bearing shells and crankshaft journals | Determined by measuring the parts after disassembling the engine | Replace worn bearings. Replace or repair crankshaft if necessary |
| Low oil pressure sensor is faulty | We unscrew the low oil pressure sensor from the hole in the oil pump housing and install a known good sensor instead. If the indicator goes out after starting, the unscrewed sensor is faulty | Replace the faulty low oil pressure sensor |
The engine gets very hot (the pointer arrow is in the red sector of the scale)
| List of possible faults | Diagnostics | Methods of elimination |
| Coolant temperature sensor or gauge is faulty | Check the indicator and sensor with a tester | Faulty sensor, indicator - replace |
| Thermostat is faulty | Check the thermostat for proper operation | Replace the faulty thermostat |
| Insufficient amount of coolant | The fluid level is below the "MIN" mark on the expansion tank | Fix leaks. Top up coolant |
| Lots of scale in the cooling system | Flush the cooling system with a descaler. Do not use hard water in the cooling system. Dilute concentrated antifreeze with distilled water only | |
| The radiator cells are dirty | Inspection | Rinse the radiator with a jet of water under pressure |
| Coolant pump is faulty | Remove the pump and inspect the unit | Replace the pump assembly |
| The cooling system fan does not turn on | Check the fan circuits | Restore contact in electrical circuits. Faulty fuse, relay, electric motor, temperature sensor, ECU - replace |
| Unacceptably low octane number of gasoline | — | Fill your vehicle with fuel recommended by the manufacturer |
| Lots of carbon deposits in the combustion chamber, on the piston bottoms, and valve plates | Inspection after removing the engine cylinder head | Eliminate the cause of carbon deposits (see "Increased fuel consumption", "Increased oil consumption"). Use oil of the recommended viscosity and, if possible, with low ash content |
| Exhaust gas leak into the cooling system through a damaged cylinder head gasket | There is a smell of exhaust gases in the expansion tank and bubbles are floating up | Replace the cylinder head gasket. Check the cylinder head for flatness |
The engine cooling fan is constantly running (even on a cold engine)
| List of possible faults | Diagnostics | Methods of elimination |
| Open circuit in the coolant temperature sensor or its circuit | The CHECK indicator is on. The sensor and circuits are checked with an ohmmeter | Replace the faulty sensor |
| The fan relay contacts do not open | Checking with a tester | Replace the faulty relay |
| The ECU or its circuits are faulty | Check the ECU or replace it with a known good one | Replace the faulty ECU |
The engine takes a long time to warm up to operating temperature
| List of possible faults | Diagnostics | Methods of elimination |
| Thermostat is faulty | Check the thermostat for proper operation | Replace the faulty thermostat |
| Low air temperature (below -15°C) | — | Insulate the engine: install shields in front of the radiator, but do not cover more than half of its area |
Coolant level in the expansion tank has dropped
| List of possible faults | Diagnostics | Methods of elimination |
| Damage to radiators (engine and heater), expansion tank, hoses, loosening their fit on the pipes | Inspection. Tightness of radiators (engine and heater) tested in a water bath with compressed air under a pressure of 1 bar | Replace damaged parts |
| Coolant pump seal leaking fluid | Inspection | Replace the coolant pump |
| Damaged cylinder head gasket. Block or cylinder head defective | The oil level indicator shows a whitish emulsion. There may be copious white smoke from the muffler and oil stains on the surface of the coolant (in the expansion tank). Coolant leaks on the outer surface of the engine | Replace damaged parts. Do not use water in the cooling system, fill with coolant that meets the climatic conditions |
Extraneous noises and knocks in the engine
| List of possible faults | Diagnostics | Methods of elimination |
| The hydraulic compensators in the valve drive are faulty | Check the hydraulic lifters | Replace faulty hydraulic lifters |
| Settling or breakage of valve springs | Inspection during engine disassembly | Repair the engine |
| The timing belt is worn out. The timing belt tension roller is faulty | Inspection | Replace the belt. Replace the faulty timing pulley |
| Knocking of the crankshaft and camshaft, connecting rod and main bearings, pistons, piston pins, play or seizure in the bearings of the generator, coolant pump | Examination | Engine repair, coolant pump replacement, generator repair or replacement |
| One or more powertrain mounts have lost their elasticity or have been damaged | Inspection | Replace the powertrain mount |
| Low oil pressure (at minimum crankshaft speed at idle, the pressure in the lubrication system of a warm engine should be at least 0.5 bar) | Check the pressure in the lubrication system. You can measure the pressure by connecting a pressure gauge to the oil line, unscrewing the oil pressure sensor | Troubleshoot the lubrication system |
Strong engine vibration
| List of possible faults | Diagnostics | Methods of elimination |
| Uneven compression across cylinders over 2 bar: faulty hydraulic compensators in the valve drive, wear or damage to valves, seats; wear, sticking or breakage of piston rings | We check the compression. The compression should be at least 11 bar | Replace faulty parts |
| Damage to the insulation of high-voltage devices and circuits - interruptions in spark formation | Use an ohmmeter to check the ignition coil winding and high-voltage wires for breakage or "breakdown" | Replace faulty ignition coil and high-tension wires |
| Defective spark plugs | Check the spark plugs | Replace defective spark plugs |
| The gap between the spark plug electrodes is not within the norm | The gap of 0.7-0.8 mm is checked with a round feeler gauge | By bending the side electrode, set the required gap or replace the spark plugs |
| Heavy carbon deposits on spark plug electrodes; carbon particles getting into the gap between the electrodes | Inspection. The carbon deposits can usually be used to determine the spark plug's performance and the engine's condition | Clean the spark plugs with compressed air or mechanically (do not damage the insulator!). Identify and eliminate the cause of increased carbon formation in the combustion chamber, replace the spark plugs if necessary |
| Open or short circuit in the injector windings or their circuits | Check the injector windings and their circuits with an ohmmeter | Replace faulty injectors, ensure contact in electrical circuits |
| The injectors are leaky (overflow) or their sprayers are dirty | Check the tightness and spray pattern of the injectors | Contaminated injectors can be washed on a special stand. Replace leaky and heavily contaminated injectors |
| The power unit supports have lost their elasticity or have been damaged, or their fastening has become loose | Inspection | Replace the supports, tighten the fasteners |
Increased content of harmful substances in exhaust gases
| List of possible faults | Diagnostics | Methods of elimination |
| The injectors are leaky (overflow) or their sprayers are dirty | Check the tightness and spray pattern of the injectors | Contaminated injectors can be washed on a special stand. Replace leaky and heavily contaminated injectors |
| Damage to the insulation of high-voltage devices and circuits - interruptions in spark formation | To check the high-voltage wires and ignition coil, replace them with known good ones | Replace faulty ignition coil and high-tension wires |
| Defective spark plugs: current leakage through cracks in the insulator or carbon deposits on the thermal cone, poor contact of the central electrode | Check the spark plugs | Replace defective spark plugs |
| The phase sensor or its circuits are faulty | The CHECK indicator is on. Use a tester to check the phase sensor for proper operation | Restore contact in electrical circuits, replace faulty sensor |
| Coolant temperature sensor or air temperature sensor is faulty | Check the sensor resistance at different temperatures with an ohmmeter. | Replace the faulty sensor |
| The throttle position sensor or its circuits are faulty | The CHECK indicator is on. Check the throttle position sensor for proper operation | Restore contact in electrical circuits, replace faulty sensor |
| One or both oxygen concentration sensors are faulty | The CHECK indicator is on. You can evaluate the performance of the oxygen concentration sensors and the reliability of their electrical circuit connections using diagnostic equipment | Repair damaged electrical circuits. Replace faulty sensor(s) |
| The absolute air pressure sensor and its circuits are faulty | The CHECK indicator is on. Check the sensitivity of the absolute air pressure sensor | Restore contacts in electrical circuits. Replace faulty absolute air pressure sensor |
| The ECU or its circuits are faulty | To check, replace the ECU with a known good one | Restore contacts in electrical circuits. Replace faulty ECU |
| The catalytic converter of the exhaust gases is faulty | You can check the serviceability of the catalytic converter of exhaust gases using diagnostic equipment | Replace the catalytic converter |
| Increased pressure in the fuel rail due to a faulty pressure regulator | Checking the fuel rail pressure with a pressure gauge (2.8-3.3 bar) | Replace the faulty regulator |
| Increased air flow resistance in the intake tract | Check the air filter element, intake tract (absence of foreign objects, leaves, etc.) | Clean the intake tract, replace the dirty air filter element |
Engine management system malfunction indicator light comes on when engine is running
| List of possible faults | Diagnostics | Methods of elimination |
| The ECU, sensors, injectors or their circuits are faulty. The malfunction may be temporary, then the indicator may go out itself, without any intervention | See previous topics "Troubleshooting". Full diagnostics of the control system is carried out using specialized equipment | When most sensors fail (except crankshaft position sensor) you can drive to the repair site on your own. Replace faulty ECUs, sensors, injectors, wires |
| Disconnected (perhaps for verification) individual sensors, injectors, after which the ignition was turned on (started the engine). In this case, a corresponding fault code is recorded in the computer memory, which is not erased even after the electrical connections are restored | — | Remove the negative terminal from the battery terminal for at least 10 seconds. This will erase all fault codes from the ECU memory |
The article was borrowed from the website: chevyman.ru
