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Cruze 1 (2008-2016)
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  • Replacing the master brake cylinder

Replacing the master brake cylinder (Chevrolet Cruze J300)

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As practice shows, in many cases, repairing the main brake cylinder in a garage does not lead to the desired result, so in case of a malfunction, we recommend replacing the cylinder as a whole.

You will need: TORX keys T20, "13", "24".

1. Disconnect the wire from the negative terminal of the battery.

1. Disconnect the wire from the negative terminal of the battery.


2. Unscrew the cap of the brake master cylinder reservoir and pump out the brake fluid from the reservoir, for example, using a large medical syringe.

Note: For clarity, the following operations are shown with the master cylinder reservoir and air supply pipe removed.


Note: For clarity, the following operations are shown with the master cylinder reservoir and air…


3. Loosen the nuts securing the brake pipes to the master brake cylinder...

3. Loosen the nuts securing the brake pipes to the master brake cylinder...


4. ...and move the pipes to the side.



Helpful Hint: Seal the pipes using any available method (for example, by putting protective caps on their ends to release air), to prevent brake fluid from leaking out.


Helpful Hint: Seal the pipes using any available method (for example, by putting protective caps on…


5. Unscrew the two nuts of flange 2 (see fig. 9.7) fastening the main brake to the brake booster...

5. Unscrew the two nuts of flange 2 (see fig. 9.7) fastening the main brake to the brake booster...


6. ...and remove the master brake cylinder.

6. ...and remove the master brake cylinder.


7. If during operation, leakage of brake fluid through the connecting bushings is observed, remove the bushings from the holes in the cylinder body.



Reuse of coupling bushings is not permitted, replace them with new ones.


8. Remove the rubber sealing ring from the master cylinder housing.

Warning: Replace the master cylinder sealing ring with a new one each time the connection is disassembled.


9. Install the brake master cylinder and all removed parts in the reverse order of removal. Fill with brake fluid (see "Replacing brake fluid").

Fig. 9.7. Master brake cylinder: 1 - piston pusher; 2 - cylinder mounting flange; 3, 4 - connecting…
Fig. 9.7. Master brake cylinder: 1 - piston pusher; 2 - cylinder mounting flange; 3, 4 - connecting bushings; 5 - brake cylinder housing; 6, 7 - connecting holes of pipelines; 8 - hole for the tank mounting bolt; 9 - rubber sealing ring


The text of the article was obtained from the website ChevyMan

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Cruze 1: Brake system
Next articles

Replacing the master brake cylinder reservoir
Replacing brake fluid
Bleeding the hydraulic brake system
Checking the parking brake
Checking the degree of wear of brake pads and discs
Replacing brake hoses
Replacing brake lines
Removal and installation the brake pedal
Replacing the brake pads of the front wheel brake mechanism
Replacing the front wheel brake caliper assembly


See similar articles on the topic of Chevrolet cars:
Replacing the brake master cylinder reservoir Chevrolet Aveo T300 (2012-2018)
General description and operation of the brake master cylinder Chevrolet Captiva 1 (2006-2018)
Removal the master brake cylinder Chevrolet Lacetti 1 (2002-2009)
Removal the master brake cylinder Chevrolet Lanos T150 (2002-2009)
Brake master cylinder Chevrolet Niva 1 (2002-2016)
Filling the master brake cylinder reservoir Chevrolet Tahoe 2 and 3 (2000-2014)
Removal, overhaul and installation of the master brake cylinder Chevrolet Lumina 1 (1989-1994)
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