Starter design and characteristics (Chevrolet Aveo T200)

Contents: Starter ↧ Starter characteristics ↧ Tightening torques for threaded… ↧

The starter is a direct current electric motor of the collector type with a drive pinion, which at the moment of engagement enters into engagement with the toothed ring of the flywheel. The pinion is combined with an overrunning roller clutch and is placed directly on the anchor shaft.

Starter

1. Starter assembly; 2. Starter solenoid relay assembly; 3. Starter housing; 4. Fork; 5. Anchor assembly; 6. Anchor; 7. Overrunning clutch with gear assembly; 8. Rings; 9. Stator winding housing; 10. Brush holder assembly; 11. Contact group unit; 12. Screws.

Starter characteristics

Current consumed by the starter without load when 12 V is supplied	90 A maximum
Starter drive pinion speed	2600 rpm minimum
Current holding the core in the pulled-in state	12-20 A
Core pull-in start current	60-90 A
Collector outer diameter	26.9-27.1 mm

Tightening torques for threaded connections

Battery terminal nuts	4.5 Nm
Lower screws for securing the battery shelf	20 Nm
Upper screws for mounting the battery shelf	20 Nm
Nut securing the wire going to the battery on the generator	15 Nm
Generator pulley mounting nut	81 Nm
Generator mounting nuts to lower bracket	25 Nm
Generator tie bolts	10 Nm
Nuts for fastening power wires to starter terminals	8 Nm
Starter mounting screws	43 Nm
Starter Tightening Bolts	6.5 Nm