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Aveo T300 (2012-2018) Aveo T250 (2006-2011) Aveo T200 (2003-2008)
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  • Replacing the power steering pump

Replacing the power steering pump (Chevrolet Aveo T300)

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You will need: a 16 mm wrench, a 13 mm socket head, pliers, and a container for draining the working fluid from the tank.

1. Remove the power steering pump drive belt (see "Replacement of auxiliary drive belts").

1. Remove the power steering pump drive belt (see «Replacement of auxiliary drive belts»).


NOTE: If you are not going to replace the power steering pump drive belt, remove it from the pump pulley only.


NOTE: If you are not going to replace the power steering pump drive belt, remove it from the pump…


During the process of removing the belt, the upper pump mounting bolt was unscrewed...


During the process of removing the belt, the upper pump mounting bolt was unscrewed...


and the lower bolt is loose.




and the lower bolt is loose.


2. Squeeze the bent ears of the return line hose clamp to the pump branch pipe, slide the clamp along the hose...

2. Squeeze the bent ears of the return line hose clamp to the pump branch pipe, slide the clamp…


3. ... remove the return line hose from the power steering pump branch pipe and drain the working fluid from the power steering reservoir and hose into a suitable container.

3. ... remove the return line hose from the power steering pump branch pipe and drain the working…


4. Loosen the nut securing the pressure line to the power steering pump fitting...



4. Loosen the nut securing the pressure line to the power steering pump fitting...


5. ...and disconnect the pipeline.

WARNING: Take measures to prevent the working fluid from leaking out of the pipelines by plugging them, for example, with wooden plugs.


WARNING: Take measures to prevent the working fluid from leaking out of the pipelines by plugging…


NOTE: Replace the rubber sealing ring of the pipe with a new one each time the connection is disassembled.


NOTE: Replace the rubber sealing ring of the pipe with a new one each time the connection is…


6. Completely unscrew the lower pump mounting bolt.



6. Completely unscrew the lower pump mounting bolt.


7. Place a jack under the engine (or lift the right side of the power unit with a lifting mechanism) and lift the power unit within the elastic displacement of the right support of its suspension so much...

7. Place a jack under the engine (or lift the right side of the power unit with a lifting…


8. ...so that the lower pump mounting bolt can be removed.

8. ...so that the lower pump mounting bolt can be removed.


NOTE: After removing the mounting bolts, the pump remains clamped between the front bracket leg and the threaded bushing (shown in the photo by an arrow), pressed into the rear leg of the bracket.




NOTE: After removing the mounting bolts, the pump remains clamped between the front bracket leg and…


9. To remove the pump, move the threaded sleeve slightly in the bracket hole, for which you will need to select a suitable spacer (you can use an old large nut) and screw a short bolt with a thread similar to the thread of the standard pump mounting bolts through it into the threaded sleeve. Tightening the bolt, move the sleeve in the bracket hole...

9. To remove the pump, move the threaded sleeve slightly in the bracket hole, for which you will…


10. ...and remove the pump.

10. ...and remove the pump.


11. If necessary, unscrew the two bolts securing the pump bracket to the engine cylinder block...



11. If necessary, unscrew the two bolts securing the pump bracket to the engine cylinder block...


12. ... remove the bolts...

12. ... remove the bolts...


13. ...and remove the bracket.

14. Install the power steering pump mounting bracket and pump in the reverse order of removal.

CAUTION: Attempting to install the power steering pump drive belt with the pump fully secured will damage the belt, as it is designed to be stretched only once when first installed. Therefore, after installing the pump in the bracket, first screw in the lower pump mounting bolt until it stops, but do not tighten it. Then slide the pump toward the engine block and place the drive belt on the pump pulley.


CAUTION: Attempting to install the power steering pump drive belt with the pump fully secured will…


After this, use a wrench to push the pump away from the cylinder block, as shown in the photo; holding it in this position, screw in the upper pump mounting bolt and tighten it. If the pump is not locked in the depressed position, the upper bolt may be screwed into the bracket hole at an angle, which will damage the bolt threads and the hole in the bracket. After tightening the upper bolt, tighten the lower bolt.


After this, use a wrench to push the pump away from the cylinder block, as shown in the photo;…


15. Fill the power steering system with fluid and bleed air from it (see "Bleeding the power steering system").

The article was checked: Vladimir Romannikov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Aveo T300: Steering
Next articles

Removal and installation the power steering reservoir
Replacing the working fluid in the power steering system
Bleeding the power steering system
Replacing the steering rod
Replacing the steering rod protective boot
Replacing the steering gear


See similar articles on the topic of Chevrolet cars:
Power Steering Pump Diagnostics Chevrolet Captiva 1 (2006-2018)
Checking and replacing the power steering pump drive belt Chevrolet Cruze 1 (2008-2016)
Removal the power steering pump Chevrolet Lacetti 1 (2002-2009)
Removal the power steering pump Chevrolet Lanos T150 (2002-2009)
Adjusting the tension of the water pump drive belt and the power steering pump drive belt Chevrolet Niva 1 (2002-2016)
Power steering pump pulley Chevrolet Tahoe 2 and 3 (2000-2014)
Removal and installation the power steering pump Chevrolet Lumina 1 (1989-1994)
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Aveo T300 (2012-2018) 
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