Withdrawal
1. Remove the drive shaft.
2. Cut off the stamped ring (2) case fasteners (1) SHRUS.
3. Remove the CV joint housing from the shaft shaft.
4. Remove grease from the CV joint housing.
5. Wash the case.
6. When assembling, the body must be dry.
7. Cut off the small collar of the boot.
8. Remove retaining ring (1), crosspiece (2) and case (3).
9. Wash shaft shaft (4). Use a wire brush to remove dirt and rust, especially around the boot.
10. Check up a condition of needles of bearings and pins of a crosspiece. Inspect the CV joint housing for signs of wear, cracks, and other damage.
Installation
1. Install a new small clamp (2) on the case (1). Put on a cover and a collar on a core of a power shaft.
2. Install the tide cover (1) in the groove (3) shaft.
3. Pull off the clamp (1) with the help of pliers. The clamping torque of the pliers must be 136 Nm.
4. Measure the gap in the eye of the clamp, if the gap is more than 2.15 mm, tighten the clamp to the desired gap.
5. Place the pleat holder on the cover so that it covers 2-4 pleats of the cover.
6. Install the cross (3) CV joint on the shaft rod (2).
7. Install retaining ring (1) into the groove of the shaft shaft (2).
8. Stuff the CV joint boot (4) and CV joint housing (1) repair kit grease (the entire amount of grease supplied in the kit).
9. Install the cover on the CV joint housing as follows:
- A) Squeeze stamped ring (2) hands so that the ring takes a slight oval shape.
- b) Put the ring on the case.
- V) Install the CV joint housing on the cross.
- G) Install the cover on the CV joint housing.
- d) Set the tide of the case (1) into the groove of the body (3). Ring (2) must be inserted into the groove of the cover.
10. Fix the tool for crimping the ring in a vise, install the CV joint housing in the tool, as shown in the figure.
11. Install the top of the tool.
12. Align the stamped ring (2) and an annular bracket of the fixture.
13. Insert the fixing bolts of the upper part of the device, hand-tighten the bolts.
14. Tighten the bolts alternately by turning them half a turn. Align the cover at the same time (3), corps (1) and ring (2). Stop tightening after the convergence of both halves of the fixture. Turn away bolts, take out internal SHRUS.
15. Measure the distance "A" and compare the result with the specification data.
Distance "A":
- 1500 series - 170 mm
- 2500 series - 178 mm
16. Remove the pleat holder.
17. Install the drive shaft.